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Horizontal Screw Conveyor

The screw machine body is composed of three parts: the head section, the middle section, and the tail section. From the perspective of the displacement direction of the conveyed material, the screw conveying equipment is divided into several types: horizontal screw conveying equipment, inclined screw conveying equipment, and vertical screw conveying equipment. The machine is not suitable for conveying special materials that are easily deteriorated, viscous, easy to agglomerate, or high temperature, pressure-resistant, and highly corrosive.

PRODUCT INTRODUCTION

PRODUCT INTRODUCTION

Horizontal Screw Conveyor is a kind of continuous conveying equipment commonly used in metallurgy, building materials, chemical industry, food, and mechanical processing departments. It has the advantages of simple structure, low manufacturing cost, strong sealing performance, convenient operation, and can be loaded and unloaded at multiple points in the middle. Compared with other conveying equipment, it has the advantages of a small cross-sectional size of the whole machine, good sealing performance ratio, especially stable operation, multi-point loading and unloading in the middle, and easy operation and maintenance. The screw conveying equipment usually consists of three parts: the screw conveying equipment body, the in-out device, and the driving device. 

screw conveyor

Features

(1) Simple structure, reliable use, and long service life.

(2) Good sealing, avoid dust pollution of the environment.

(3) Since there is no bearing in the body, the body can freely expand and contract in the axial direction, so it can transport higher temperature materials (below 300 ℃).

(4) The resistance of the material conveying process is small, and gravity is used to move forward, so the energy consumption is low, which is about 50% lower than the power consumption of the general screw conveyor.

(5) Various functions, such as conveying, stirring, mixing, and heating, can be completed at the same time.

(6) It is suitable for a wide range of conveying materials. It can be used for powder, granular, block, large block, and fluid materials. It is more adaptable to high temperatures, pollution, uneven feeding, etc. But it is not suitable for conveying viscous or high-temperature materials.

screw conveyor

Technical Parameters

Model    parameter
Spiral diameter (mm) Pitch (mm) Conveying (m³/h) Rotational speed (V/min)
LS-100 100 100 1.1-2.2 71-140
LS-160 160 160 46-120 50-112
LS-200 200 200 46-217 50-100
LS-250 250 250 13-24 45-90
LS-315 316 316 16-34 40-80
LS-400 400 355 34-64 36-71
LS-500 500 400 52-100 32-63
LS-630 630 450 80-145 25-50
LS-800 800 500 110-208 20-40
LS-1000 1000 560 150-300 16-32
LS-1250 1260 630 200-388 13-25
The Structure

screw conveyor

 

Horizontal screw conveyor is mainly composed of a driving device, a head assembly, casing, a shaftless spiral body, a tank lining plate, a feeding port, a discharging port, a machine cover (when necessary), a base, and so on.
1. Driving device: A cycloidal pinwheel reducer or shaft-mounted hard-tooth surface gear reducer is used. In the design, the driving device should be set at the end of the discharge port as much as possible, so that the screw body is in a tension state during operation.
2. The head is equipped with a thrust bearing, which can bear the axial force generated when conveying materials.
3. Chassis: The chassis is U-shaped or O-shaped, with a rain-proof cover on the upper part, and the material is stainless steel, carbon steel, or glass fiber reinforced plastic.
4. Shaftless spiral body: the material is stainless steel or carbon steel.
5. Tank lining board: the material is a wear-resistant plastic plate or rubber plate, or a cast stone plate, etc.
6. Inlet and outlet: There are two kinds of square and round. Generally, the form of the inlet and outlet is determined by the user.

Application of the Horizontal screw conveyor

Horizontal screw conveyors can be used for powder, granular, and small block materials in various industries for conveying, metering, cooling, mixing, separation, compaction, and loading. According to your requirements, horizontal screw conveyors can achieve dust-proof, gas-free Tight or watertight, thus protecting not only your product from external influences, but also the environment.

screw conveyor

Materials that Horizontal screw conveyors are not suitable for conveying:

 

Such as: Coal mine, ash, slag, cement, grain, recycled rubber powder, zinc oxide, calcium carbonate, etc., the material temperature is less than 200 ℃. The screw machine is not suitable for conveying materials that are perishable, viscous, and easy to agglomerate.

details display

screw conveyor

screw conveyor

screw conveyor

screw conveyor

 
 
Common faults and treatment methods

Fault name

Cause

Approach

Material cannot be transported

Whether there is enough material in the hopper

Even if there is some material in the hopper, it may not be possible to deliver material if there is not a sufficient number of material "heads."

Is there any material stuck in the hopper?

Used to inject air downwards from the outside. As air escapes from under the discs, they vibrate and inflate the material.

Check feed limit

Without enough material entering the conveyor, the desired conveying speed may not be achieved.

Overcurrent

The inner wall of the box adheres to the material, and the resistance increases

clean up

The case or bearing is bent and rubs against the other

adjust straight

Production Process

 

screw conveyor

 

 

 

 

 

 

 

 

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