Working Principle Of Bio Pellet Burner
The Bio Pellet Burner saves 75% of the combustion cost than electricity, 60% of fuel oil, 50% of natural gas, 40% of liquefied gas, and zero pollution. The liner of the Bio Pellet Burner is made of zirconium-silicon crystal, which is fired in a high-temperature furnace after high-pressure casting. It needs to be fired at a temperature above 1000 °C for three days without loose pores.
Bio Pellet Burner, a biomass semi-gasification automatic control burner, biomass pyrolysis burner with biomass particles, sawdust, wood powder, sawdust and other organic biomass as fuel, generally divided into air-cooled biomass There are two types of burner and water-cooled Bio Pellet Burner.
Control Process And Mode
The overall work of Bio Pellet Burner is divided into three stages:
1. Ignition stage: first, the feeding dragon of the burner is powered on to carry out the pre feeding action. After feeding, turn on the blower and the ignition rod to carry out the ignition action. The ignition time is about five minutes. Due to different materials and different ignition methods, the time length is different!
2. Feeding stage: after the ignition is successful, enter the fire feeding stage. The fire feeding is mainly composed of feeding and air supply. The feeding speed can be changed by the frequency converter or adjusted by the time interval mode, and the air supply size can be adjusted by the frequency converter!
3. Heating stage: the heating stage is a large fire. After the temperature reaches the set value, it enters the small fire stage, which can effectively avoid the waste of fuel. When the temperature is low, the fire will burn again! Repeat the switch back and forth! When the machine is no longer in use, it will enter the shutdown stage. In the shutdown stage, the blower will delay shutdown to blow out the fire in the furnace to avoid the formation of flue gas!
Features
- No pollution, environmental protection and obvious benefits: Renewable biomass energy is used as fuel to realize the sustainable utilization of energy. Using high-temperature staged combustion technology, the emission of NOX, SO2 and dust in the flue gas is low, and it is the best substitute for fuel (gas) burners and electric heating.
- No discharge of tar, waste water and other wastes: using high-temperature pyrolysis combustion technology, tar is directly burned in gaseous form, solving the technical problem of high tar content in biomass gasification, and avoiding the secondary pollution of water quality caused by washing tar.
- High heating temperature: The technology adopts secondary air distribution, and the furnace is pressed at 500-700mm water column to ensure the normal fluidization of the jet area. Continuous feeding and continuous production, stable flame, high temperature section temperature up to 1300 ℃, widely used in industry.
- A wide range of equipment applications: Bio Pellet Burners are suitable for coating lines, electroplating plant ovens, boilers, small power station boilers, industrial kilns, waste tire cracking furnaces, waste plastic refineries, waste oil distillation equipment, incinerators, Melting furnace, die casting machine, drying equipment, kitchen equipment, drying equipment, food drying equipment, ironing equipment, paint baking equipment, road construction machinery and equipment, industrial annealing furnace, fuel oil, gas, coal-fired large-tonnage boiler, asphalt heating Equipment and other thermal energy industries.
- Low investment and operating costs: The biomass combustion mechanism is reasonably designed, and the transformation cost is low when used in various equipment. During operation, the heating cost of the oil-fired boiler is reduced by more than 60%, and the heating cost of the gas-fired boiler is reduced by more than 40%. The best choice for energy-saving and environmental protection transformation and upgrading of furnaces and gas furnaces.
- Simple operation and convenient maintenance: adopt frequency conversion automatic feeding, wind ash removal, simple operation, small workload, single person on duty, Bio Pellet Burner is the best choice for boiler companies.
- Wide source of fuel: The burner uses wood and sawdust particles as raw materials, with high calorific value, and avoids the occurrence of coking phenomenon of straw particles.
Technical Parameter
|
Model |
0.5T |
Dimensions |
1800*1000*1300mm |
|
Control cabinet |
50*25*59mm |
Bottom Blower |
550w |
|
Nozzle diameter |
219mm |
Secondary Oxygen Supply |
550w |
|
Nozzle center height |
500mm |
Silo Size |
500*500*500mm |
Application Range
1. Applied to various boilers: such as garment factories, catering industries, etc.,
2. Applied to powder spray drying production line,
3. Applied to zinc-aluminum alloy die-casting industry
4. Applied to various thermal energy equipment, such as road construction, asphalt heating heat conduction furnace, food oven, air conditioner heater, snow sweeper, garbage incinerator, hot air generator and various general boilers.
Installation Method
Maintenance
Any equipment may have problems during operation, so will Bio Pellet Burners also have problems?
Zhengzhou Odifei Machinery Equipment Co., Ltd. Bio Pellet Burner manufacturers will introduce you to seven problems and solutions about Bio Pellet Burners:
Common problems of Bio Pellet Burner (1). Jam (feeder cannot run):
The data on the man-machine interface feeding motor pattern jumps from 2000 to 0 value and cannot be normal after 3 cycles.
Solution 1: Check the temperature reading of the machine, if it is lower than 150 degrees, appropriately increase the constant value of the small fan or reduce the constant value of the feed in the parameter setting bar of the man-machine interface, and then manually press the manual reverse button 10-20 seconds.
Solution 2: Carry out maintenance such as cleaning the slag.
Common problems of Bio Pellet Burners (2). The temperature of the machine is too high
High temperature phenomenon 1.
The temperature of the machine is too high during normal heating.
Solution for high temperature: appropriately increase the value of the feed constant or decrease the value of the small fan constant. can also be adjusted simultaneously.
High temperature phenomenon 2.
The temperature of the machine is too high during heat preservation
Solution to the phenomenon of excessive temperature: appropriately increase the proportional constant value of the small fan or decrease the proportional constant value of the large fan.
Common Problems of Bio Pellet Burners (3). Smoke from the storage box
Burner smoke solution: perform maintenance.
Common problems of Bio Pellet Burners (4). Slow heating
Solution: Properly increase the constant value of feed, small fan and large fan (pay attention to proportional adjustment).
Common problems of Bio Pellet Burners (5) Easy to break off the fire (there is a popping sound) and smoke from the crater
Solution:
1. Lower the value of the large fan constant or increase the value of the proportional constant of the large fan.
2. Increase the constant value of the small fan.
Common problems of Bio Pellet Burner (6) The temperature of the machine is too low:
Solution: increase the value of the small fan constant or decrease the value of the feeding constant.
Common Problems of Bio Pellet Burners (7) Too much dust ejected
Solution: Reduce the value of the small fan constant.
Our Guarantees And Services
Pre-Sale Service:
- Guide customers to choose the appropriate equipment model.
- Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
- We can design and manufacture products according to the special needs of customers to meet the different needs of investors
On Sale Service:
- Strict inspection of products before leaving the factory
- Ships according to contract
After-sale Service:
- The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
- If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
- After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.
About Odifei Company
Zhengzhou Odifei Machinery Equipment Co.Ltd id founded in 2004, which is a specialized enterprise dedicated to R & D and production of the tire recycling plant, tire pyrolysis plant, distillation plant, waste engine oil refining plant, tire crusher, plastic crusher, tire cutter machine, rubber powder plant, tyre shredder machine, plastic shredder, Heavy oil burner, Industrial Oil Burner, diesel burner, biomass pellet burners, pulverized coal burner, biomass burner, biomass pellet burner,Biomass heating system, 300,000 Kcal Waste Oil Burners, Bucket elevator, vertical vibrating feeder, belt conveyor, scraper conveyor, screw conveyor, chain conveyor, etc.. our company by reputation first, service first, customer first is an objective and take integrity as life. All for customer's satisfaction efforts, all for the company's long term healthy development efforts. We solemnly promise that we will develop us with good quality and credible after sale service! We sincerely welcome you to our company and give us suggestions and directions!!!
FAQ
Q: Are you a factory or a trading company? When we use a burner, can we use it to burn other raw materials?
A: We are a factory, established in 2007, specializing in the production of heavy oil fuel engines, diesel burners, biomass pellet burners, biomass burners and other burners. If you need to burn other raw materials, please select the corresponding burner.
Q: Can heavy oil burners use light diesel as fuel?
Answer: Yes, heavy oil burners can use light diesel as fuel; but light diesel burners should try not to use heavy oil as fuel, which will easily block the nozzle.
Q: How to choose the right burner?
A: According to the required heat, fuel, boiler size and other parameters.
Q: How is the Bio Pellet Burners installation?
A: For the installation of the burner, we will provide you with the wiring diagram and technical support. Generally, you can do it yourself; but if you really need our technicians, we will send them to your workplace as needed.
Q: What about spare parts?
A: We always provide spare parts at cost price and provide you with a spare parts list when you buy the machine.
Q: Will you test the Bio Pellet Burners before delivery?
A: Yes, we will test each Bio Pellet Burners before shipment and send you the working video. You can also contact us before delivery.
Q: Can I be an agent of the burner in our area?
A: Thank you for your trust. Please contact us for preliminary verification: First, whether there is already a local agent for the burner. Second, whether the agency conditions are met.
If you are interesting in Bio Pellet Burner, please feel free contact us in 24 hours!
Welcome you visiting our factory!!!
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