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Light Fuel Oil Burner

Methanol burner is a device that integrates methanol supply, atomization, air supply, ignition, flame detection and operation adjustment control, etc., and is installed on the same cabinet to realize automatic control of the combustion process.

PRODUCT INTRODUCTION

PRODUCT INTRODUCTION

Instructions For Use Of Light Fuel Oil Burner

 

Methanol burner is a device that integrates methanol supply, atomization, air supply, ignition, flame detection and operation adjustment control, etc., and is installed on the same cabinet to realize automatic control of the combustion process.

 

Working Principle

 

Using the classic ejector combustion principle, combined with air, automatic control, combustion and other principles, the methanol fuel is truly fully burned (customers with higher requirements can choose a silicon carbide tube); overcome the need for secondary filtered crude methanol , waste methanol and other fuels with more impurities, prevent blockage and pump damage, and completely get rid of high-pressure pump pressure atomization.

 

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Features

 

1. High thermal efficiency: It can adapt to pressure fluctuations and adjust the primary air distribution by itself (that is, if the gas pressure is large, the primary air is more inhaled; the gas pressure is small, the primary air is inhaled). The alcohol-based fuel special burner has sufficient combustion and high thermal efficiency;

2. High safety: when the boiler starts up, the burner will first light a small fire. When the small fire burns normally and stably, the alcohol-based burner will be used. The main gas valve will be opened by the automatic control system, and the fuel can enter the boiler for normal combustion without deflagration. ;

3. Strong fuel adaptability: This kind of burner can be used for natural gas, liquefied petroleum gas, coal gas, liquefied petroleum gas mixture and other types of gas and fuel only by replacing a few parts.

4. Good atomization of burning methanol, low energy consumption and low noise

5. The alcohol/gas coordination is good, the flame is stable, the combustion efficiency is high, and the environmental pollution is small.

6. Reliable installation, automatic control

 

Technical Parameter

 

Model

ODF-30

ODF-40

ODF-60

ODF-80

Fuel

Methanol, light diesel oil, kerosene and other liquid fuels (heavy oil and waste oil fuels require heavy oil burners)

Air Pressure(MPa)

0.3

 

 

 

Size (mm)

630*650*380

1000*740*430

1030*740*430

1270*850*500

Protection class(IP)

45(The protection level can be increased according to the order requirements)

Air volume adjustment method

Manual damper adjustment

Automatic damper adjustment

 

Application Range

 

1. Applicable to all kinds of boilers: such as garment factories, restaurants, hotels, bath centers, etc.

2. Applied to powder spray drying production line,

3. Applied in zinc-aluminum alloy die-casting industry

4. It is used in various thermal energy equipment, such as road construction, asphalt heating heat conduction furnace, food oven, air conditioner heater, snow blower, garbage incinerator, hot air generator and various general boilers.

5. Suitable for waste tire cracking equipment, waste oil distillation equipment, refining equipment, waste plastic pyrolysis equipment, etc.

 

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Maintenance

 

·The light diesel oil used must be clean, please pay attention to cleaning the fuel tank and oil filter regularly.

· Under normal use conditions, replace the oil nozzle once a year, and replace the elastic coupling and the rubber parts on the coupling once a year and a half.

· It is strictly forbidden for foreign objects to enter the air duct.

· The burner should be kept away from flammable and explosive materials and equipped with fire extinguishing equipment.

· Adjust the oil pressure appropriately according to the oil pressure indication value.

· Regularly check the combustion cylinder, impeller, flame detector and ignition electrode to remove oil stains and carbon deposits. In particular, the flame detector should be kept clean and free from water.

· Always switch off the power supply when servicing the burner.

 

Gas Boiler Burner Ignition Rod Does Not Ignite

 

Reasons:

  • There is carbon residue in the gap of the ignition rod, and there is oil pollution.
  • The ignition rod is broken. damp. Leakage.
  • The distance between the ignition rods is wrong, too long or short.
  • The insulating sheath of the ignition rod is damaged and shorted to ground.
  • Ignition cable and transformer failure: cable disconnection, connector damage caused short circuit during ignition; transformer disconnection or other failures.

 

There are five treatment measures as follows:

①Clear, ②Renew, ③Adjust distance, ④Change line, ⑤Change transformer.

 

Our Guarantees And Services

 

Pre-Sale Service:

  • Guide customers to choose the appropriate equipment model.
  • Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
  • We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On sale service:

  • Strict inspection of products before leaving the factory
  • Ships according to contract

 

After-sale service:

  • The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
  • If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
  • After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

About Odifei Company

 

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Zhengzhou Odifei Machinery Equipment Co.Ltd id founded in 2004, which is a specialized enterprise dedicated to R & D and production of the tire recycling plant, tire pyrolysis plant, distillation plant, waste engine oil refining plant, tire crusher, plastic crusher, tire cutter machine, rubber powder plant, tyre shredder machine, plastic shredder, Heavy oil burner, Industrial Oil Burner, diesel burner, LIGHT FUEL OIL BURNER, Natural Gas Burners, pulverized coal burner, biomass burner, Natural Gas Burner, 300,000 Kcal Waste Oil Burners, Bucket elevator, vertical vibrating feeder, belt conveyor, scraper conveyor, screw conveyor, chain conveyor, etc.. our company by reputation first, service first, customer first is an objective and take integrity as life. All for customer's satisfaction efforts, all for the company's long term healthy development efforts. We solemnly promise that we will develop us with good quality and credible after sale service! We sincerely welcome you to our company and give us suggestions and directions!!!

 

FAQ

 

Q: Are you a factory or a trading company? When we use a burner, can we use it to burn other raw materials?

A: We are a factory, established in 2007, specializing in the production of heavy oil fuel engines, diesel burners, Natural Gas Burners, biomass burners and other burners. If you need to burn other raw materials, please select the corresponding burner.

 

Q: Can heavy oil burners use light diesel as fuel?

Answer: Yes, heavy oil burners can use light diesel as fuel; but light diesel burners should try not to use heavy oil as fuel, which will easily block the nozzle.

 

Q: How to choose the right burner?

A: According to the required heat, fuel, boiler size and other parameters.

 

Q: How is the machine installation?

A: For the installation of the burner, we will provide you with the wiring diagram and technical support. Generally, you can do it yourself; but if you really need our technicians, we will send them to your workplace as needed.

 

Q: What about spare parts?

A: We always provide spare parts at cost price and provide you with a spare parts list when you buy the machine.

 

Q: Will you test the LIGHT FUEL OIL BURNER before delivery?

A: Yes, we will test each LIGHT FUEL OIL BURNER before shipment and send you the working video. You can also contact us before delivery.

 

Q: Can I be an agent of the burner in our area?

A: Thank you for your trust. Please contact us for preliminary verification: First, whether there is already a local agent for the burner. Second, whether the agency conditions are met.

 

Burner Faults And Troubleshooting Methods

 

Fault type

Possible Reason

Method of exclusion

Burner does not start

1. The power supply has no voltage or the voltage is too low
2. The line connection is wrong
3. The thermostat or pressure switch is not closed
4. The isolating switch is not closed
5. The electric eye and the controller are faulty

1. Check the power supply
2. Install according to the wiring diagram
3. Check the cause and rule it out
4. Close
5. Replace

Electrodes do not discharge

1. Ignition circuit error
2. The ignition transformer is damaged
3. The position between the ignition electrode, swirler and fuel injector is incorrect
4. The electrode is dirty, which affects the normal discharge

1. Check the entire circuit and repair it
2. Replace
3. Correct to the correct position
4. Clean and replace if necessary

The injector injects fuel, but fails to ignite, causing the burner to stop working

1. Water or other contaminants in the oil
2. Too much combustion air
3. The injector is worn or the atomization angle is not suitable
4. Controller failure
5. The pressure of the oil pump is abnormal and the atomization is poor

1. Change to better fuel
2. Close the damper to reduce the air volume
3. Replace the nozzle
4. Overhaul or replacement
5. Readjust the oil pressure

No fuel injector

1. Motor failure
2. There is no fuel in the oil circuit
3. The nozzle is blocked
4. The solenoid valve does not work
5. The motor rotates in the reverse direction (three-phase)
6. The oil pump is damaged
7. The coupling is damaged and cannot be rotated
8. Electric eye and controller failure

1. Check the cause and troubleshoot
2. Check the oil suction pipe and oil tank, and troubleshoot
3. Remove and clean
4. Check the cause, repair and replace if necessary
5. Change the position of any two phases in the power switch
6. Replace the oil pump
7. Replace the coupling
8. Overhaul or replacement

Extinguish with flames burning

1. Insufficient ventilation
2. The moisture in the oil is too high
3. The damper is too large to blow out the flame
4. The electric eye and the controller are faulty

1. Check the boiler and flue, and clean
2. Remove moisture or replace with better fuel
3. Re-adjust the damper
4. Overhaul or replacement

Oil pump is noisy

1. The diameter of the tubing is too small
2. Air leaks into the oil pipe
3. The distance between the fuel tank and the burner is too long, or the additional local resistance (elbow, throttling, etc.) is too large
5. Oil sand is dirty
6. The hose is damaged
7. The oil pump is seriously worn

1. Replace the oil pipe according to the instruction manual
2. Find air leaks and eliminate air leaks
3. Shorten the length of the suction pipe.
4. Cleaning
5. Replace
6. Replace the oil pump (do not use the oil pump on the burner to do this work)

Bad flame shape with smoke and soot

1. Insufficient combustion air
2. Nozzle failure (wear or failure)
3. The combustion chamber design is unreasonable or too small
4. The fuel injection volume of the nozzle is insufficient relative to the size of the combustion chamber.
5. The refractory asbestos sealing ring is not suitable or too large
6. Boiler or chimney pipe blockage
7. The atomization pressure is too low
8. The pressure in the furnace is high, and the burner or nozzle is not suitable

1. Increase the amount of combustion air
2. Cleaning or replacement
3. Reduce the amount of fuel injection to suit the capacity of the combustion chamber, or replace the burner
4. Replace the nozzle to increase its output
5. Correct the size of the sealing ring
6. Remove ash
7. Increase the oil pressure
8. Replace the smaller nozzle or replace the larger air pressure burner

Poor flame, pulsation or misfire

1. Excessive ventilation force (only when there is an induced draft fan on the flue)
2. Injector failure (wear or blockage)
3. Water in fuel
4. Cyclone dirt
5. Excessive combustion air
6. The position between the swirler and the combustion head is incorrect

1. Adjust the speed of the induced draft fan by changing the diameter of the pulley
2. Clean or replace the oil nozzle
3. Use a suitable pump to pump the water out of the tank (it is not allowed to use the oil pump of the burner for this work)
4. Cleaning
5. Reduce the amount of combustion air
6. Adjust the position of the combustion head

Corrosion inside the boiler

1. The operating temperature of the boiler is too low
2. The sulfur content of fuel is too high
3. The exhaust gas temperature is too low

1. Increase the operating temperature
2. Change the fuel type
3. Change the nozzle to increase the output

Carbon black at the chimney outlet

The exhaust gas temperature is too low (below 180°C), the chimney is poorly insulated, or cold air leaks into the chimney

Improves thermal insulation and plugs all gaps where air leaks

 

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If you are interesting in LIGHT FUEL OIL BURNER, please feel free contact us in 24 hours!

Welcome you visiting our factory!!!

 

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