Products Description
The aluminum-plastic pyrolysis equipment is an environmentally friendly resource-recycling device designed for waste aluminum-plastic composite materials. Using high-temperature anaerobic pyrolysis technology, it efficiently separates and recycles aluminum and plastic. The equipment can convert waste aluminum-plastic composite materials into high-value products such as fuel oil, combustible gas, carbon black, and pure aluminum blocks.
Raw material for Aluminum Plastic Pyrolysis Machine
The Aluminum Plastic Pyrolysis Machine can process a wide range of raw materials, including: waste tablet aluminum-plastic composite sheets, food aluminum-plastic packaging bags, aluminum-plastic composite panels, aluminum-plastic films, aluminum-plastic pipes, and aluminum-plastic decorative panel scraps. Whether it's household aluminum-plastic packaging waste or industrial aluminum-plastic composite waste, all can be recycled using this equipment.
The Working principle of the Aluminum-Plastic Pyrolysis Machine
In an oxygen-free or oxygen-deficient closed environment, the equipment heats aluminum-plastic waste to a high temperature (approximately 350-600℃). Under these conditions, the plastic components in the aluminum-plastic material (mainly polyethylene (PE), polypropylene (PP), and other high-molecular polymers) undergo a thermal decomposition reaction: long-chain polymers break down into small-molecule combustible gases and liquid oil. These oil and gas are cooled by a multi-stage condensation system and converted into storable fuel oil; the non-condensable combustible gases are purified and returned to the furnace for heating, achieving energy recycling.
Simultaneously, because aluminum has a melting point as high as 660℃, it remains solid within the conventional pyrolysis temperature range and does not undergo chemical changes. After pyrolysis, the aluminum remains in the form of metal blocks or aluminum lumps, discharged along with carbon black. Pure aluminum recovery can be achieved through simple screening.
Main components of the Aluminum Plastic Pyrolysis Machine
A complete Aluminum Plastic Pyrolysis Machine includes a feeding system, a pyrolysis system, a buffer tank, a condensation system, an oil-water separation system, a combustible gas recovery system, a slag discharge and aluminum extraction device, and an environmental protection system.
Final products Description
After the pyrolysis process finishes, there are three kinds of products: pyrolysis oil, Aluminum, and non-condensable gas. Below is their usage.
Equipment parameters
| Model Specifications | JZLY-5 / JZLY-8 / JZLY-10/JZLY-15 |
| Daily Processing Capacity | 5tons/8tons/10tons/15tons |
| Reaction Temperature | ≤400℃ (Controllable and Adjustable) |
| Working Pressure | Normal pressure |
| Furnace Material | Q345R Boiler Plate / Stainless Steel (Optional) |
| Heating Method | Diesel / Natural Gas / Cracked Gas |
| Single Furnace Cycle Time | 24-26 hours |
| Number of Condensing Stages | 1-4 stages |
| Installed Power | Approx. 10-12kW (Depending on Model) |
| Equipment Weight | 15-35 tons |
| Land Area | Approx. 450-600 square meters |
| Required Operators | 3-4 people |
| Certification Standards | ISO, CE |
Advantages of the Aluminum Plastic Pyrolysis Machine
1. High-efficiency separation, aluminum recovery rate ≥95%. The equipment uses precise temperature-controlled pyrolysis to convert plastics into oil and gas, while aluminum remains solid, achieving an aluminum recovery rate of over 95%.
2. Produces high-value products:
Fuel oil: 30%-50% oil yield, high calorific value
Pure aluminum blocks: Can be sold directly to aluminum plants or used in aluminum ingot smelting
Carbon black: Can be used in building materials, rubber fillers, etc.
Combustible gas: Recycled for furnace heating, significantly reducing fuel costs.
3. Environmentally compliant, no secondary pollution
The equipment can be equipped with a three-stage dust removal system (cyclone + bag filter + activated carbon adsorption) and desulfurization and denitrification devices according to local emission standards, ensuring that exhaust gas meets emission standards. No wastewater is generated throughout the process, and residues can be reused.
4. High raw material adaptability, simple operation
No deep crushing is required; simply cut to size for feeding. High degree of automation, low labor requirement (2-4 people/shift)
Application
Aluminum-plastic pyrolysis equipment is widely used in the following fields:
Packaging recycling: Waste aluminum-plastic packaging materials such as food bags, milk cartons, aluminum foil, and toothpaste tubes.
Pharmaceuticals: Recycling and processing of waste aluminum-plastic sheets for pharmaceutical tablets and aluminum-plastic films for pharmaceutical packaging.
Building materials/industrials: Industrial waste such as waste aluminum-plastic sheets, aluminum-plastic pipes, and aluminum-plastic decorative panel scraps.
Resource recycling companies: Centralized processing of aluminum-plastic waste at waste recycling stations and environmental recycling plants.
Small-scale processing workshops: Refined processing of aluminum-plastic waste from urban and rural waste material recycling points.
The plastic fuel oil produced by pyrolysis equipment can also provide alternative energy for power plants and cement plants.
Running site video
More Products of our company Are below:
F&Q
1. Can the Aluminum-Plastic Pyrolysis Machine process all types of aluminum-plastic composite materials?
A: It can process over 95% of common aluminum-plastic composite materials, including aluminum-plastic panels, pharmaceutical blister packs, packaging films, and aluminum-plastic pipes. Special high-adhesion aluminum-plastic materials can be processed with customized crushing and grinding components.
2. How long does a batch take?
A: The complete cycle is approximately 24-26 hours, including 1.5-2 hours for feeding, 12-14 hours for pyrolysis, 6-8 hours for cooling, and 3-4 hours for slag removal.
3. How many people are needed to operate the equipment?
A: Generally, 3-4 operators are required. It has a high degree of automation and low labor intensity.
4. What is the oil yield?
A: The plastic oil yield is generally 30%–50%, depending on the raw material quality and process control. The aluminum recovery rate can reach over 95%.
5. What is the service life of the equipment? Is the furnace shell prone to failure?
A: The furnace shell is made of Q345R boiler plate or stainless steel, 14- 18 mm thick, resistant to high temperatures and corrosion, and has a long design life. The core components of the equipment come with a 1-year warranty.
6. How much space is required for the equipment?
A: Generally, approximately 450-600 square meters (10 meters wide, 28-35 meters long) are needed.
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