Chemical Chain Bucket Elevator

 

The TH type bucket elevator adopts an assembled sprocket, the wheel body and the rim are connected by high-strength bolts, and the traction component is a low-alloy steel high-strength circular chain.

The conveying working principle of the bucket elevator is as follows: the hopper scoops up the material from the storage below, lifts the material to the top with the conveyor belt or chain, bypasses the top wheel and then turns down, and the bucket elevator dumps the material into the receiving tank Inside. The drive belt of the belt-driven bucket elevator generally adopts a rubber belt, which is installed on the lower or upper driving drum and the upper and lower redirecting drums. The chain-driven bucket elevator is generally equipped with two parallel transmission chains, with a pair of transmission sprockets on the top or bottom, and a pair of redirecting sprockets on the bottom or top. Bucket elevators are generally equipped with casings to prevent dust from flying in the bucket elevators.

 

 

 

1. Easy maintenance, long service life and strong structural rigidity;

2. The temperature of the conveyed material can reach 250℃, the operation of the lifting height is stable and reliable, the noise is low and the maintenance is convenient;

3. The middle section has two forms, single-channel and double-channel, and the lifting capacity of the improved model is more than 30% higher than that of the ordinary model;

4. The hoist chain is forged with alloy steel and treated by carburizing and quenching, which has extremely high tensile strength and wear resistance.

 

 

Model		TH315		TH400		TH500		TH630
Hopper form		ZH	SH	ZH	SH	ZH	SH	ZH	SH
Conveying capacity(m³/h)		38	59	58	94	73	118	114	185
Hopper	Hopper capacity(L)	3.75	6.0	5.9	9.5	9.3	15.0	14.6	23.6
	Hopper spacing	512 (mm) 688 (mm)
chain	Diameter pitch of round steel	θ18*64(mm)θ22*86(mm)
	single chain breaking load	≥320(KN)≥480(KN)
Material granularity(mm)		35		40		50		60

 

Note:
1. The bucket volume in the table is the calculated bucket volume, and the conveying volume is calculated according to the filling factor of 0.6.

2. TH type bucket elevator hopper application:

Zh--Medium deep bucket: conveying wet viscous materials, such as sugar, wet fine sand, etc.

Sh--deep bucket: conveying heavy powder and small block materials, such as cement, sand, coal, etc.

 

 

 

Chemical chain bucket elevator structure

Motor reducer 2, upper sprocket 3, bearing 4, maintenance platform 5, feeding port 6, bolt connection 7, chain 8, hopper 9, feeding port 10, screw tension 11, observation port 12, lower part Sprocket 13, bearing and bearing seat 14, middle multi-section box
There are two types of hoppers (deep buckets) for the TH type ring chain bucket elevator series:

ZH type (medium deep bucket) is generally used to transport wet, agglomerated and difficult to throw materials, such as wet sand, molding sand, fertilizer, alkali powder, etc.

SH type (deep bucket) is generally used to transport dry, loose and easy to throw materials, such as cement, gravel, coal, etc.

TH type bucket elevator hopper application (shallow bucket)

Q--Shallow round bottom hopper: convey materials that are wet, easy to agglomerate and difficult to throw, such as wet sand, wet coal, etc.

S--deep round bottom hopper: conveying dry, loose and easily thrown materials, such as cement, coal, crushed stone, etc.

 

 

Chemical industry: resin, paint, medicine, medicine, cosmetics, fire extinguishing agent, plastic powder, abrasive glass, etc.

Ceramic industry: abrasives, alumina, porcelain mud, clay mud, glass powder, refractory materials, quartz sand, PVC resin Powder, citric acid, polyethylene powder, washing powder, etc.

Food industry: sugar, monosodium glutamate powder, salt, fruit juice, starch, milk powder, food, soy milk, egg powder, rice noodles, soy sauce, fish Powder, pineapple juice, etc.

Metallurgical industry: carbon black, cosolvents, activated carbon, pearls, etc.

 

 

 

1. Divide the bucket elevator box into three parts: the head, the middle and the tail according to the installation number of the box in the drawing, and stick a gasket on the connecting flange of each part and each section.

2. Before the assembly scraper platform is installed, first clean the foundation squat seat of the bucket elevator, and place the flat plate and the wedge-shaped bolster near the anchor bolts, so that the upper surface of the bolster group meets the requirements of the drawing. match.

3. Put the tail box into the anchor bolt, and align the center mark with the center mark of the foundation, put in the washer and nut, and tighten it lightly.

4. Use a measuring instrument to check the verticality and levelness of the box, and adjust the wedge-shaped shim for alignment and leveling. Do not use the elastic nut for adjustment. After the rear box is aligned and in place, tighten the nut. Hoist a section of the middle box connected to the rear box to align the nine tails and fasten them with bolts.

5. The installation of the support bracket of the hoist is completed after the installation of the box, and the welding is in place before the hoisting equipment is evacuated. Weld the remaining parts of the bucket elevator maintenance platform and railing machine in place.

6. According to the drawing, paste the sealing gasket on the discharge conduit of the bucket elevator (round the world) and the flange joint surface, make the conduit in place, and fasten it with bolts. Connect the middle conduit to the upper conduit in place.

7. Paste the sealing gasket on the flange joint surface of the inlet of the ash storage hopper, and try to put it into the inlet feeding pipe, measure the actual connection size, and cut off and adjust the excess part with gas cutting according to the measurement result.

8. Put the feeding conduit of the ash storage hopper in place, fasten the connection with bolts, and weld the intermediate conduit and the feeding conduit of the ash storage hopper in alignment.

9. The feeding conduit of the bucket elevator is installed after the linkage test. Paste the gasket on the flange surface of the outlet guide pipe of the scraper and the flange surface of the inlet of the bucket elevator according to the drawing. Put the material guide pipe, adjustment plate and bucket elevator inlet guide pipe in place, and use bolts to fasten and connect them to the discharge port of the scraper and the feed port of the bucket elevator respectively, and weld the adjustment plate to the two parts. .

 

 

Name of lubricating part	Lubricating material	Lubrication Cycle	Lubrication method
Bearing	Water Resistant Grease	200 hours	with a lubricator
Backstop	Water Resistant Grease	50 hours	with a lubricator
Tension Bolt	Water Resistant Grease	500 hours	smear
Speed reducer	According to the specification of the equipped reducer	6 months	pour
Electric Motor	Water Resistant Grease	6 months	pour

 

 

Pre-Sale Service:

• Guide customers to choose the appropriate equipment model.
• Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
• We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On Sale Service:

• Strict inspection of products before leaving the factory
• Ships according to contract

 

After-sale Service:

• The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
• If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
• After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

 

 

Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, scraper conveyor, large angle belt conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 belt conveyor (or belt conveyor), mobile conveyor, belt conveyor with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy chain plate conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;

In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.

Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!

 

 

Q: Are you a factory or a trading company? When building a Chemical chain bucket elevator, What other materials are bucket elevators suitable for?

A: We are a factory, established in 2007, specializing in the manufacture of vertical vibration hoists, vertical vibration elevator, bucket elevators, belt conveyors, scale conveyors, screw conveyors, etc. Bucket elevator can be used in chemical industry, ceramic industry, food industry, metallurgical industry, etc..

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the Crushed ore plate chain bucket elevator before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

Q: What is the reason for reverse feeding of bucket elevator during operation?

A: If the feeding is excessive or uneven, control the feeding.

 

Q: What is the difference between NE bucket elevator, ring chain elevator and belt elevator, and how to select them?

A: Generally, the three can be used in general. The material lifted by the belt elevator cannot be too high. NE elevator has large lifting capacity.

 

Q: How to check and solve the strong swing of bucket elevator?

A: Checking the bolts and tightening the chain will help solve this problem.

 

Q: How to install bucket elevator?

A: The installation of conventional equipment can be guided remotely, and the production line or customized equipment can be arranged with technicians to guide the installation and debugging on site.

 

 

 

 

 

Buyers need to provide the following parameters:

Material name, specific gravity, lifting amount/hour, lifting height, material, are there any other special characteristics?

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