Chain TH200 Grain Bucket Elevator

 

The chain hoist is used to vertically lift the limestone, coal, gypsum, clinker, dry clay and other massive and granular materials as well as raw materials, cement, coal powder and other powder materials that pass through the crusher. According to the speed of the hopper, the bucket elevator can be divided into three types: centrifugal discharge, gravity discharge and mixed discharge.

The bucket speed of centrifugal unloading is fast: it is suitable for conveying powdery, granular, small block and other materials with small abrasiveness;

Gravity unloading has a slow bucket speed: it is suitable for conveying massive, heavy and abrasive materials, such as limestone, clinker, etc. The traction components of bucket elevators include ring chains, plate chains and tapes. The structure and manufacture of the ring chain are relatively simple, and the connection with the hopper is also very firm. When conveying materials with high abrasiveness, the chain wear is small, but its own weight is large. The structure of the plate chain is relatively firm and the self-weight is light. It is suitable for hoists with large lifting capacity, but the hinged joints are easily worn. The structure of the tape is relatively simple, but it is not suitable for conveying materials with high abrasiveness. The temperature of ordinary tape materials does not exceed 60 °C, the allowable material temperature of the steel cord tape is up to 80°C, the heat-resistant tape allows the material temperature to reach 120°C, and the temperature of the material conveyed by the chain and plate chain can reach 250°C.

TH bucket elevators are widely used in various industrial sectors, such as building materials, electric power, chemical industry, metallurgy, coal, light industry, grain and other industries.

 

 

 

1. Large conveying capacity: Compared with the same model HL, the conveying capacity is nearly doubled;

2. It is easy to replace and save costs. Due to the use of an assembled sprocket, the wheel body and the rim are connected with high-strength bolts. When the sprocket is worn to a certain extent, the bolts can be unscrewed and the rim can be removed and replaced, which is convenient for replacement. Thus reducing maintenance costs.

3. Low noise, in line with the current environmental protection requirements, the transmission device adopts ZLY type reducer, which is a new type of hard tooth surface reducer produced according to the ZBJ19004-88 standard, and the gears are refined by carburizing, quenching, grinding and other processes , has the advantages of small size, light weight, high bearing capacity, long life, high efficiency, low noise and so on.

4. The transmission device is equipped with a backstop, which can effectively prevent the occurrence of "feedback".

5. The traction part is a high-strength circular chain made of low-alloy steel. After reasonable heat treatment, it has the advantages of high tensile strength, good wear resistance and long service life.

6. TH type ring chain bucket elevator has two kinds of hoppers: ZH (medium-deep bucket) is generally suitable for conveying wet, easy-caking, and difficult-to-throw materials, such as wet sand, molding sand, fertilizer, alkali powder, etc. . SH type (deep bucket) is suitable for conveying dry, loose and easily thrown materials, such as cement, clinker, gravel, coal, etc., and its conveying capacity is also larger than that of ZH type.

 

 

Model	TH315	TH315	TH400	TH400	TH500	TH500	TH630	TH630
Hopper Form	Zh	Sh	Zh	Sh	Zh	Sh	Zh	Sh
Conveying Capacity(m³/H)	35	59	58	94	73	118	114	185
Hopper capacity(L)	3.75	6	5.9	9.5	9.3	15	14.6	23.6
Hopper spacing(mm)	512	512	512	512	688	688	688	688
Chain post diameter and length of each section(mm)	φ18X64	φ18X64	φ18X64	φ18X64	φ22X86	φ22X86	φ22X86	φ22X86
chain maximum load(KN)	320	320	320	320	480	480	480	480
Weight per unit length of traction (Kg/m)	26.2	27.6	31.1	32.7	41	43.8	49.2	53.1
Hopper speed(m/s)	1.4	1.4	1.4	1.4	1.5	1.5	1.5	1.5
Transmission gear revolutions (min-1)	42.5	42.5	37.6	37.6	35.8	35.8	31.8	31.8
Material granularity(mm)	35	35	40	40	50	50	60	60

 

Note:
1. The bucket volume in the table is the calculated bucket volume, and the conveying volume is calculated according to the filling factor of 0.6.

2. TH type bucket elevator hopper application:

Zh--Medium deep bucket: conveying wet viscous materials, such as sugar, wet fine sand, etc.

Sh--deep bucket: conveying heavy powder and small block materials, such as cement, sand, coal, etc.

 

 

 

Chain TH200 Grain Bucket Elevator structure

Motor reducer 2, upper sprocket 3, bearing 4, maintenance platform 5, feeding port 6, bolt connection 7, chain 8, hopper 9, feeding port 10, screw tension 11, observation port 12, lower part Sprocket 13, bearing and bearing seat 14, middle multi-section box
There are two types of hoppers (deep buckets) for the TH type ring chain bucket elevator series:

ZH type (medium deep bucket) is generally used to transport wet, agglomerated and difficult to throw materials, such as wet sand, molding sand, fertilizer, alkali powder, etc.

SH type (deep bucket) is generally used to transport dry, loose and easy to throw materials, such as cement, gravel, coal, etc.

TH type bucket elevator hopper application (shallow bucket)

Q--Shallow round bottom hopper: convey materials that are wet, easy to agglomerate and difficult to throw, such as wet sand, wet coal, etc.

S--deep round bottom hopper: conveying dry, loose and easily thrown materials, such as cement, coal, crushed stone, etc.

 

 

Chemical industry: resin, paint, medicine, medicine, cosmetics, fire extinguishing agent, plastic powder, abrasive glass, etc.

Ceramic industry: abrasives, alumina, porcelain mud, clay mud, glass powder, refractory materials, quartz sand, PVC resin Powder, citric acid, polyethylene powder, washing powder, etc.

Food industry: sugar, monosodium glutamate powder, salt, fruit juice, starch, milk powder, food, soy milk, egg powder, rice noodles, soy sauce, fish Powder, pineapple juice, etc.

Metallurgical industry: carbon black, cosolvents, activated carbon, pearls, etc.

 

 

 

1. Divide the bucket elevator box into three parts: the head, the middle and the tail according to the installation number of the box in the drawing, and stick a gasket on the connecting flange of each part and each section.

2. Before the assembly scraper platform is installed, first clean the foundation squat seat of the bucket elevator, and place the flat plate and the wedge-shaped bolster near the anchor bolts, so that the upper surface of the bolster group meets the requirements of the drawing. match.

3. Put the tail box into the anchor bolt, and align the center mark with the center mark of the foundation, put in the washer and nut, and tighten it lightly.

4. Use a measuring instrument to check the verticality and levelness of the box, and adjust the wedge-shaped shim for alignment and leveling. Do not use the elastic nut for adjustment. After the rear box is aligned and in place, tighten the nut. Hoist a section of the middle box connected to the rear box to align the nine tails and fasten them with bolts.

5. The installation of the support bracket of the hoist is completed after the installation of the box, and the welding is in place before the hoisting equipment is evacuated. Weld the remaining parts of the bucket elevator maintenance platform and railing machine in place.

6. According to the drawing, paste the sealing gasket on the discharge conduit of the bucket elevator (round the world) and the flange joint surface, make the conduit in place, and fasten it with bolts. Connect the middle conduit to the upper conduit in place.

7. Paste the sealing gasket on the flange joint surface of the inlet of the ash storage hopper, and try to put it into the inlet feeding pipe, measure the actual connection size, and cut off and adjust the excess part with gas cutting according to the measurement result.

8. Put the feeding conduit of the ash storage hopper in place, fasten the connection with bolts, and weld the intermediate conduit and the feeding conduit of the ash storage hopper in alignment.

9. The feeding conduit of the bucket elevator is installed after the linkage test. Paste the gasket on the flange surface of the outlet guide pipe of the scraper and the flange surface of the inlet of the bucket elevator according to the drawing. Put the material guide pipe, adjustment plate and bucket elevator inlet guide pipe in place, and use bolts to fasten and connect them to the discharge port of the scraper and the feed port of the bucket elevator respectively, and weld the adjustment plate to the two parts. .

 

 

Name of lubricating part	Lubricating material	Lubrication Cycle	Lubrication method
Bearing	Water Resistant Grease	200 hours	with a lubricator
Backstop	Water Resistant Grease	50 hours	with a lubricator
Tension Bolt	Water Resistant Grease	500 hours	smear
Speed reducer	According to the specification of the equipped reducer	6 months	pour
Electric Motor	Water Resistant Grease	6 months	pour

 

 

Pre-Sale Service:

• Guide customers to choose the appropriate equipment model.
• Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
• We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On Sale Service:

• Strict inspection of products before leaving the factory
• Ships according to contract

 

After-sale Service:

• The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
• If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
• After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

 

 

Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, scraper conveyor, large angle belt conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 belt conveyor (or belt conveyor), mobile conveyor, belt conveyor with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy chain plate conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;

In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.

Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!

 

 

Q: Are you a factory or a trading company? When building a Chain TH200 Grain Bucket Elevator, What other materials are bucket elevators suitable for?

A: We are a factory, established in 2007, specializing in the manufacture of vertical vibration hoists, vertical vibration elevator, bucket elevators, belt conveyors, scale conveyors, screw conveyors, etc. Bucket elevator can be used in chemical industry, ceramic industry, food industry, metallurgical industry, etc..

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the Crushed ore plate chain bucket elevator before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

Q: What is the reason for reverse feeding of bucket elevator during operation?

A: If the feeding is excessive or uneven, control the feeding.

 

Q: What is the difference between NE bucket elevator, ring chain elevator and belt elevator, and how to select them?

A: Generally, the three can be used in general. The material lifted by the belt elevator cannot be too high. NE elevator has large lifting capacity.

 

Q: How to check and solve the strong swing of bucket elevator?

A: Checking the bolts and tightening the chain will help solve this problem.

 

Q: How to install bucket elevator?

A: The installation of conventional equipment can be guided remotely, and the production line or customized equipment can be arranged with technicians to guide the installation and debugging on site.

 

 

 

 

 

Buyers need to provide the following parameters:

Material name, specific gravity, lifting amount/hour, lifting height, material, are there any other special characteristics?

If you are interesting in Chain TH200 Grain Bucket Elevator, please feel free contact us in 24 hours!

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