Conveyor Apron Feeder

 

Conveyor Apron Feeder (square conveyor) is a conveying device that uses a closed and circulating chain as a traction member, and uses butt-jointed or lapped flat plates, wave plates, troughs or boxes and other components as bearing members. The traction member and the bearing member form a chain plate combination device; the traction chain can be connected with the bearing member through a chain attachment, or can be directly connected with the bearing member. The load-bearing member carries itself and is supported by rollers or idlers fixed on the frame.

 

 

 

1. Wide range of application. Except for viscous materials, general solid bulk materials and finished items can be transported.

2. Large conveying capacity. In particular, the conveying capacity of the scale plate conveyor can be as high as 1000t/h.

3. The traction member has high strength and can be transported over a long distance. The conveying length of domestic scale conveyor has reached 200m; the maximum conveying length abroad is more than 1000m.

4. Flexible layout of transmission lines. Compared with belt conveyors, scale conveyors can convey materials with larger resolution and smaller bending radius, so they have greater flexibility. The inclination angle can reach 30°~35°, and the bending radius is usually 5~8m.

5. During the conveying process, various technological operations such as classification, cleaning, drying, cooling or assembly can be carried out at the same time.

6. The chains and accessories used are produced by professional factories, and the quality is guaranteed. Not only the operation is stable and reliable, but also a certain service life can be guaranteed.

 

 

Conveyor type	Width mm	Conveying speed m/s	side panel height mm	Conveyor chain pitch mm	Delivery volume m³/h
Lightweight slat conveyor	400	0.05--1.60	160-250	200	450
	500		160-315		700
	630		200-400		1150
	800		250-500	250	1850
Medium-sized slat conveyor	800	0.05-1.0	160-400	250	900
	1000		200-500		1400
	1200		250-500	315	1750

 

 

 

The Conveyor Apron Feeder is composed of head wheel device, scale plate chain device, tail wheel tensioning device, guide material protection device, frame and driving device.

1. Driving device: since the speed of the apron Pan Conveyor is generally not greater than 0.5m/s, the driving device of the apron Pan Conveyor mostly adopts the transmission structure such as motor and reducer, so it can be directly connected with the head wheel shaft through the cross slider coupling, which simplifies the structure of the head wheel device, makes it easy to manufacture, install and adjust, and has a low cost. It is a single driving device with a single speed.

2. Tail wheel tensioning device: the device adopts a screw tensioning device, which is composed of a tail wheel shaft, two tail sprockets, a pair of tensioning screws and other accessories. The tension sprocket (including the hub) is supported on the sprocket shaft through double rolling bearings, which can reduce the resistance coefficient when the traction chain bypasses the sprocket; At the same time, when the chains are not synchronized due to the unequal cumulative errors of the pitch of multiple traction chains, the positions of sprocket teeth and traction chain joints can be automatically adjusted to ensure the correct engagement of sprocket teeth and traction chains, so as to avoid uneven or even uneven tension of multiple traction materials, thus improving the overall performance of the traction chain.

3. Scale plate chain device: the chain used by BL Conveyor Apron Feeder is a piece chain and stamping chain with rollers installed at the shaft end. The rollers are installed outside the outer chain plate. The rollers only support the load on the base plate. Its structural size is relatively small, so the resistance coefficient is small, reducing the driving device and traction load. After quenching and tempering heat treatment, the chain has large bearing capacity and strong tensile strength; The chain plate joint sleeve is made of alloy steel, carburized, Quenched and ground, with high wear resistance; Scale plate hopper: the scale plate hopper is the bearing component of the Conveyor Apron Feeder. It is formed by stamping with a die with thick steel plate. It has high shape and size accuracy and small cumulative error. The scale plate will not run off.

4. Rack: the rack adopts standardized production, which not only standardizes the production process, but also avoids the errors caused by manual errors, improves the excellent rate of products, saves costs and improves economic benefits.

 

 

Coal powder, crushed coal, soot, carbon black, ammonium bicarbonate, pyrite powder, ammonium chloride, copper concentrate powder, alumina powder, gypsum powder, limestone powder, soda powder, urea, activated carbon, sodium oxide, silicon Calcium acid, asbestos powder, synthetic resin, rubber powder, calcium carbide, pottery ten, synthetic fertilizer, powdered pesticide, calcium sulfate, thiamine, soda ash, powdered medicine, wheat, soybean, rice, sugar, starch, crushed charcoal, wood chips , sawdust, polyvinyl alcohol synthetic detergent, fly ash phosphate fertilizer, etc.

 

 

High temperature, toxic, flammable and explosive, highly abrasive, highly corrosive, highly adhesive, highly suspending, highly fluid, hard and brittle Materials that do not want to be broken.

 

 

 

1. The slat conveyor considers its own production conditions. The applications of slat conveyors in different industries are different. For large electromechanical industries such as automobiles and home appliances, heavy-duty Conveyor Apron Feeders should be selected, and industries such as food and electronics should choose light chain conveyors.

2. The slat conveyor determines the conveying material requirements. The chain plate of the Conveyor Apron Feeder is made of polypropylene, polyethylene, acetal, nylon, stainless steel, etc.; the frame of the Conveyor Apron Feeder is composed of stainless steel, high-strength aluminum alloy, carbon steel plate bending, carbon steel channel, etc., according to Choose the appropriate sheet material for the characteristics of the material you are transporting.

3. The slat conveyor determines the conveying direction. According to the different conveying directions, the Conveyor Apron Feeder is divided into linear phosphorus plate conveyor line, climbing phosphorus plate conveyor, turning chain plate conveyor, vertical phosphorus plate conveyor, curved phosphorus plate conveyor, accumulating phosphorus plate conveyor, etc. . Select the conveying direction according to the space characteristics of the site.

4. Determine the basic parameters of the slat conveyor. The width, height, spacing, length, conveying speed and carrying capacity of the conveyor can be set according to the needs of the producer.

 

Types of apron conveyors:

Heavy apron conveyor: suitable for short distance transportation of block materials with feeding particle size below 1000mm.

Medium apron conveyor: suitable for short-distance conveying of block materials with feeding particle size less than 400mm, transporting materials with loose density less than 2400kg/m³, block weight less than 500kg and temperature less than 400 ℃.

Light apron conveyor: suitable for short-distance conveying of block materials with feeding particle size less than 160mm, transporting materials with loose density less than 1200kg/m³, block weight less than 140kg and temperature less than 350 ℃.

 

 

 

 

(1) Common width of scale conveyor: b=650mm, 800mm, 1000mm, 1200mm, 1500mm, 2000mm; Among them, b=800mm, 1000mm and 1500mm are widely used;

(2) Weight of single object transported: generally 75kg, * up to 120-150kg;

(3) Conveyor length: generally 60-120m, * up to 200m;

(4) Conveyor Express Series: v=0.8, 0.96, 1.2, 1.5, 1.8, 2.4, 3.0m/min;

(5) Lifting height of conveyor: h=2.2-4.5m, * up to 10m;

(6) For various materials, the allowable inclination angle of the conveyor is 25 degrees;

(7) When the conveyor is installed on the workshop ground or open ground, the clearance height from the chord top of the return side scale plate to the ground shall not be less than 200mm; When installed in the pit, the clearance height shall not be less than 300mm. Under certain circumstances and limited by certain external conditions, the clearance height can be determined as required.

 

 

1. Before commissioning, carefully check whether all fasteners are firm, and the adjusting device between chain plates shall be flexible and reliable.

2. Manually rotate the motor for several weeks, which should be able to rotate freely.

3. When starting the Conveyor Apron Feeder, check whether each roller can rotate, and only when the vibration is within the allowable range and there is no abnormal sound can it operate.

4. After no-load operation for 30 minutes, the temperature of each bearing shall not exceed 60 ℃. The chain running head on both sides has relatively balanced tension.

 

 

 

 

Lubrication point location	Lubricant name	Lubrication cycle
Head and tail shaft bearings	ZG-3 calcium base grease	once a month
Screw tensioner guide rail	Screw ZG-3 calcium base grease	once a month
Sleeve Roller Chain	ZG-3 calcium base grease	once every 10 days
electric motor	Care according to manufacturer's instructions
Drag chain rollers	ZG-3 calcium base grease	once every 15 days

 

 

Possible Failures	Main Reason	Elimination Method
The motor load is too large	Large block stuck, the coupling is not concentric	Reduce the feeding amount, clean up large pieces, adjust the coaxiality
Conveyor chain deviation	Head and tail sprockets are not parallel	Adjust the screw of the tail device
Mesh failure of gears	pinion wear	Replace the drive gear
Bearing temperature is too high	Lack of lubricating oil, dirt in the oil, improper adjustment, bearing tightness, etc.	1. Refuel and clean the bearing 2. Adjustment or Repair

 

 

Pre-Sale Service:

• Guide customers to choose the appropriate equipment model.
• Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
• We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On Sale Service:

• Strict inspection of products before leaving the factory
• Ships according to contract

 

After-sale Service:

• The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
• If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
• After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

 

 

Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, Conveyor Apron Feeder, large angle Conveyor Apron Feeder, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 Conveyor Apron Feeder (or Conveyor Apron Feeder), mobile conveyor, Conveyor Apron Feeder with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy chain plate conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;

In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.

Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!

 

 

Q: Are you a factory or a trading company?

A: We are a factory, established in 2007, specializing in the manufacture of spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, Conveyor Apron Feeder, large angle Conveyor Apron Feeder, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, and so on.

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the machine before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

Q: Can this Conveyor Apron Feeder be resistant to high temperature?

A: Yes, materials with a high temperature of less than 1000 degrees can be transported. Please contact the customer to explain the material characteristics, conveying volume and conveying length, etc. Thanks.

Q: Can a Conveyor Apron Feeder be used in a steel casting plant?

A : Yes, the Conveyor Apron Feeder is an ideal equipment for conveying sharp, hot, bulky and corrosive materials in industries such as iron and steel, mining, building materials, metallurgy, coal, chemical industry, etc.

 

 

 

 

 

1. Please provide material name, specific gravity, particle size, etc

2. Are there other characteristics: such as viscosity, temperature, corrosivity, etc?

3. Conveying length, horizontal conveying or inclined conveying?

4. Conveying capacity / hour

 

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