Chain Conveyor

 

The Chain conveyor is also called the chain plate type feeder: the chain plate has high compressive strength and impact resistance, and can withstand large and heavy objects such as stones and electric vehicles. The high temperature resistance reaches 1300 degrees, and it can also withstand the low temperature of minus tens of degrees. Working in these harsh conditions will not affect the transportation status of the chain plate machine. The traction chain has high strength and is suitable for long-distance material transportation up to more than 100 meters. The chain plate machine within 5 meters is usually operated by a single machine. The chain plate machine with too long conveying distance should be made by multiple machines separately and transported to the user. Assemble on site.

 

 

 

1. The conveying surface of the chain plate conveyor is flat and smooth, with low friction, and the material transitions smoothly between the conveying lines. It can convey all kinds of glass bottles, PET bottles, cans and other materials, as well as all kinds of bags.

2. The chain plates are made of stainless steel and engineering plastics and have a wide variety of specifications and specifications, which can be selected according to the conveying materials and process requirements, and can meet the different needs of all walks of life;

3. The frame material is divided into aluminum profile, ordinary carbon steel and stainless steel.

4. The conveying capacity is large and can carry large loads, such as for electric vehicles, motorcycles, generators and other industries;

5. The conveying speed is accurate and stable, and the synchronous conveying can be guaranteed;

6. Generally, the chain conveyor can be directly washed with water or directly immersed in water. The equipment is easy to clean and can meet the hygienic requirements of the food and beverage industry;

7. The equipment layout is flexible. Horizontal, inclined and curved conveying can be completed on one conveying line;

 

 

Model	BL500		BL650		BL800		BL1000		BL1200
chain plate width(mm)	500		650		800		1000		1200
Length of each chain(mm)	250		250		320		320		400
Slot side height(m/min)	120	180	120	180	160	240	160	240	200	330
Conveying capacity(m³/h)	5.6-23	7.5-30	8-32	10-40	13-52	17-68	17-68	22-88	26-104	33-132
Maximum size of material(mm)	200	200	200	260	280	340	280	340	380	460
Tail wheel adjustment(mm)	320		320		360		360		450

 

Matters Needing Attention:

1. This equipment is mainly used to transport materials with strong wear and high temperature.

2. The power unit can be changed at the head, left and right of the chain bucket machine.

3. The conveying speed should be 8 ~ 10m/min, too low will affect the conveying capacity, too high will make a lot of noise, and the wear will increase.

 

 

 

 

The Chain conveyor is composed of a head wheel device, a scale plate chain device, a tail wheel tensioning device, a material guide protection device, a frame and a driving device.

1. Driving device: Since the speed of the Chain conveyor is generally not greater than 0.5m/s, the driving device of the Chain conveyor mostly adopts the transmission structure such as motor and reducer, so it can be directly connected with the cross slider coupling and the Chain conveyor. The connection of the head wheel shaft simplifies the structure of the head wheel device, makes it easy to manufacture, install and adjust, and the cost is also low, and it is a single drive device with a single speed.

2. Tail wheel tensioning device: The device adopts a screw tensioning device, which consists of a tail wheel shaft, two tail sprockets, a pair of tensioning screws and other accessories. The tensioning sprocket (including the hub) is supported on the sprocket shaft by double rolling bearings, which can reduce the drag coefficient when the traction chain goes around the sprocket. The position of the sprocket teeth and the traction chain joints can be automatically adjusted when the sprocket teeth are adjusted to ensure the correct meshing of the sprocket teeth and the traction chain. performance.

3. Plate chain device: The chain used in BL Chain conveyor is a piece chain and a stamping chain with rollers installed at the shaft ends. The rollers are installed on the outside of the outer chain pieces. The rollers only support the load on the bottom plate, and their structural dimensions are correspondingly smaller. , so the drag coefficient is smaller, reducing drive and traction loads. After quenching and tempering heat treatment, the chain has large bearing capacity and strong tensile strength; the chain plate joint sleeve is made of alloy steel, carburized, quenched, ground, and has high wear resistance; scale plate hopper: the scale plate hopper is the load bearing of the Chain conveyor. The components are stamped and formed with thick steel plates, with high shape and dimensional accuracy, small cumulative errors, and the scales will not deviate when walking.

4. Rack: The rack adopts standardized production, which not only standardizes the production process, but also avoids errors caused by manual errors, improves the quality rate of products, saves costs, and improves economic benefits.

 

 

This machine can be arranged horizontally and vertically inclined (inclined angle ≤ 60°), suitable for conveying various powdery and bulk bulk materials, such as cement clinker, unloading coke, iron slag, ore, limestone and other high-temperature bulk materials ≤ 1000 ° . High temperature resistance, wear resistance, can transport bulk materials and other characteristics are better than other conveyors. The conveying length of a single machine can reach more than 150 meters, and the unit weight of long-distance conveying materials can reach 2000kg/m³. Mainly used in metallurgy, steel, coking, building materials, chemical and other industries.

 

 

Such as: boiler ash, cement clinker, slag, coke, crushed stone, etc., especially some materials with high temperature, large bulk, large block, sharp acute angle and strong grinding.

 

 

 

1. The deep Chain conveyor considers its own production conditions. The applications of slat conveyors in different industries are different. For large electromechanical industries such as automobiles and home appliances, heavy-duty Chain conveyors should be selected, and industries such as food and electronics should choose light chain conveyors.

2. The deep Chain conveyor determines the conveying material requirements. The chain plate of the Chain conveyor is made of polypropylene, polyethylene, acetal, nylon, stainless steel, etc.; the frame of the Chain conveyor is composed of stainless steel, high-strength aluminum alloy, carbon steel plate bending, carbon steel channel, etc., according to Choose the appropriate sheet material for the characteristics of the material you are transporting.

3. The deep Chain conveyor determines the conveying direction. According to the different conveying directions, the Chain conveyor is divided into linear phosphorus plate conveyor line, climbing phosphorus plate conveyor, turning Chain conveyor, vertical phosphorus plate conveyor, curved phosphorus plate conveyor, accumulating phosphorus plate conveyor, etc. . Select the conveying direction according to the space characteristics of the site.

4. Determine the basic parameters of the . The width, height, spacing, length, conveying speed and carrying capacity of the conveyor can be set according to the needs of the producer.

 

Types of apron conveyors:

Heavy apron conveyor: suitable for short distance transportation of block materials with feeding particle size below 1000mm.

Medium apron conveyor: suitable for short-distance conveying of block materials with feeding particle size less than 400mm, transporting materials with loose density less than 2400kg/m³, block weight less than 500kg and temperature less than 400 ℃.

Light apron conveyor: suitable for short-distance conveying of block materials with feeding particle size less than 160mm, transporting materials with loose density less than 1200kg/m³, block weight less than 140kg and temperature less than 350 ℃.

 

 

 

 

(1) Common width of scale conveyor: b=650mm, 800mm, 1000mm, 1200mm, 1500mm, 2000mm; Among them, b=800mm, 1000mm and 1500mm are widely used;

(2) Weight of single object transported: generally 75kg, * up to 120-150kg;

(3) Conveyor length: generally 60-120m, * up to 200m;

(4) Conveyor Express Series: v=0.8, 0.96, 1.2, 1.5, 1.8, 2.4, 3.0m/min;

(5) Lifting height of conveyor: h=2.2-4.5m, * up to 10m;

(6) For various materials, the allowable inclination angle of the conveyor is 25 degrees;

(7) When the conveyor is installed on the workshop ground or open ground, the clearance height from the chord top of the return side scale plate to the ground shall not be less than 200mm; When installed in the pit, the clearance height shall not be less than 300mm. Under certain circumstances and limited by certain external conditions, the clearance height can be determined as required.

 

 

 

 

 

 

1. Regularly check whether the transmission chain of the Chain conveyor is worn or not. If there is any abnormality, please replace it in time.

2. Check whether the link bolts of the chain plates of the Chain conveyor are tightened. If they are loose, they should be tightened in time.

3. Check the tension of the transmission chain of the Chain conveyor. Too loose and too tight will easily lead to bearing wear.

4. Regularly check whether the lubricating oil of the chain conveyor reducer needs to be added.

5. There must be no foreign matter in the Chain conveyor, which may easily cause chain jams, etc., and should be cleaned up in time.

6. Frequent startup, overload startup and full-load startup are prohibited.

 

 

Lubrication point location	Lubricant name	Lubrication cycle
Head and tail shaft bearings	ZG-3 calcium base grease	once a month
Screw tensioner guide rail	Screw ZG-3 calcium base grease	once a month
Sleeve Roller Chain	ZG-3 calcium base grease	once every 10 days
electric motor	Care according to manufacturer's instructions
Drag chain rollers	ZG-3 calcium base grease	once every 15 days

 

 

Possible Failures	Main Reason	Elimination Method
The motor load is too large	Large block stuck, the coupling is not concentric	Reduce the feeding amount, clean up large pieces, adjust the coaxiality
Conveyor chain deviation	Head and tail sprockets are not parallel	Adjust the screw of the tail device
Mesh failure of gears	pinion wear	Replace the drive gear
Bearing temperature is too high	Lack of lubricating oil, dirt in the oil, improper adjustment, bearing tightness, etc.	1. Refuel and clean the bearing 2. Adjustment or Repair

 

 

Pre-Sale Service:

• Guide customers to choose the appropriate equipment model.
• Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
• We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On Sale Service:

• Strict inspection of products before leaving the factory
• Ships according to contract

 

After-sale Service:

• The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
• If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
• After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

 

 

Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, Chain conveyor, slat conveyor, Chain conveyor, large angle Chain conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 Chain conveyor (or Chain conveyor), mobile conveyor, Chain conveyor with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy Chain conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;

In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.

Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!

 

 

Q: Are you a factory or a trading company?

A: We are a factory, established in 2007, specializing in the manufacture of spiral vibration vertical elevator, slat feeder, Chain conveyor, slat conveyor, Chain conveyor, large angle Chain conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, and so on.

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the machine before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

Q: Can this Chain conveyor be resistant to high temperature?

A: Yes, materials with a high temperature of less than 1000 degrees can be transported. Please contact the customer to explain the material characteristics, conveying volume and conveying length, etc. Thanks.

 

Q: Can a Chain conveyor be used in a steel casting plant?

A : Yes, the Chain conveyor is an ideal equipment for conveying sharp, hot, bulky and corrosive materials in industries such as iron and steel, mining, building materials, metallurgy, coal, chemical industry, etc.

 

Q: Can the Plate chain conveyor be customized?

A: Yes, we are a manufacturer and accept customization.

 

 

 

 

 

1. Please provide material name, specific gravity, particle size, etc

2. Are there other characteristics: such as viscosity, temperature, corrosivity, etc?

3. Conveying length, horizontal conveying or inclined conveying?

4. Conveying capacity / hour

 

If you are interesting in Chain conveyor, please feel free contact us in 24 hours!

Welcome you visiting our factory!!!

 

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