Continuous Tyre Pyrolytic Plant
Continuous Tyre Pyrolytic Plant
Equipment layout diagram of Continuous Tyre Pyrolytic Plant
Pre-processing → Tires shredded into small chips (2-5cm).
Continuous Feeding → Auto-conveyor feeds chips into the reactor.
Pyrolysis → Heated to 300-500°C in oxygen-free chamber.
Vapor Condensation → Oil gas cooled into liquid fuel.
Gas Recycling → Non-condensable syngas fuels the reactor.
Automatic Discharge → Carbon black removed continuously.
Key Features of Continuous Tyre Pyrolytic Plant
1.Fully Automated Operation
Continuous feeding & discharging .
PLC control system for real-time monitoring of temperature, pressure, and speed.
2.High Efficiency & Large Capacity
Processes 50+ tons of tires per day (depending on model).
Reactor designed for seamless material flow (no downtime between batches).
3.Eco-Friendly & Energy-Saving
Zero emissions: Equipped with advanced dedusting
Self-sustaining energy: Combustible syngas is reused to heat the reactor.
4.Durable Construction
3-layer reactor design (inner stainless steel + insulation + outer carbon steel).
Resistant to high temperatures (up to 450-550°C).
5.High Oil Yield & Quality
45-90% pyrolysis oil (can be refined into diesel).
Advantages vs. Batch Pyrolysis Machines
Feature Fully Continuous Batch-Type
Operation 24/7 automated Manual loading/unloading
Capacity 50+ tons/day 3-15 tons/day
Labor Cost Low (1-2 workers) High (3-5 workers)
Energy Use Self-sustaining (gas reuse) Extra fuel needed
Emissions Controlled (closed system) Higher risk
End Products & Applications
Pyrolysis Oil → Industrial fuel, further refined into diesel.
Carbon Black → Used in tires, plastics, ink, or construction.
Steel Wire → Sold to steel mills or recycling plants.
Syngas → Powers the reactor, reducing energy costs.
success case of Fully Continuous Pyrolysis Tyre Machine
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