Continuous fully automatic waste tyre pyrolysis plant
Overview of Continuous fully automatic waste tyre pyrolysis plant Description
The Continuous fully automatic waste tyre pyrolysis plant is a highly efficient and environmentally friendly waste tire recycling system designed to convert waste tires into valuable resources such as fuel oil, carbon black, and combustible gases. This system utilizes advanced pyrolysis technology to process waste tires in a continuous, automated manner, operating 24/7 with minimal human intervention. The plant is ideal for large-scale tire recycling operations with a focus on energy efficiency and environmental compliance.
Process Flow of Continuous fully automatic waste tyre pyrolysis plant
Take waste tires as an example
Stept 1:Waste tires pretreatment
We need to remove steel wires from waste tires,and obtain rubber powder with about 10 mesh.There you can use the rubber powder production line to convert waste tires into rubber powder;
Stept 2:Feeding system
The rubber powder is transported to the continuous pyrolysis plant by means of large inclined conveyors, silos, motorized ball valves and sealed conveyors;
Stept 3:pyrolysis process
In the pyrolysis reactor, the rubber powder runs along the inner wall of the reactor through the spiral scraper.
The whole pyrolysis reactor is in a closed and oxygen-free state, and heated by indirect heating, produces oil and gas, carbon black and non-condensable gas. The continuous pyrolysis reactor of ODIFI adopts three-way design, which reduces the floor space of the reactor under the circumstance of ensuring that the rubber powder can be fully pyrolysised; in addition, the indirect heating prolongs the service life of the reactor;
Stept 4:cooling process
The oil gas generated in the pyrolysis reactor first passes through an oil gas separation system, then an oil gas purifier, finally is sent to a cartridge condensation system (with circulating cooling water as the cooling medium) for cooling and storage in oil tanks;
Stept 5:Non-condensable gas recovery treatment
In addition to oil gas during the entire pyrolysis process, a portion of non-condensable gas is generated. The non-condensable gas passes through two safety water seals and through Gas spray gun, which can continue to heat the pyrolysis reactor, thus reducing operating costs.
Stept 6:Flue gas treatment
The flue gas generated by rubber powder pyrolysis and non-condensable gas combustion will enter the flue gas treatment equipment for treatment. Generally, the flue gas system is equipped with two sets of spray dust removal. It should be noted that the specific environmental protection device configuration plan needs to be configured according to the environmental protection emission standards implemented by the customer's local area.
Stept 7:Discharge the carbon black
There is a slag outlet at the rear end of the pyrolysis reactor. The carbon black is transported to the cooling conveying device through a high-temperature sealed conveyor, and enters the carbon black storage bin through three cooling spiral devices. Then it can be Centralized packaging
Components of Continuous fully automatic waste tyre pyrolysis plant
Features of Continuous fully automatic waste tyre pyrolysis plant
Fully Automated Control System
Equipped with an advanced PLC control system to monitor and adjust parameters such as temperature, pressure, and gas flow in real-time, reducing the need for manual intervention.
Efficient Pyrolysis Technology
Utilizes cutting-edge pyrolysis technology to achieve a tire conversion efficiency of over 95%.
Environmental Protection
The system includes dust removal, desulfurization, and denitrification units, ensuring that emissions meet international environmental standards.
Energy Recovery
The system recycles the flue gases and waste heat produced during the pyrolysis process, improving overall energy efficiency.
Low Maintenance Cost
The plant's simple structure and durable components result in lower maintenance costs and extended operational lifespan.Continuous pyrolysis plant application
Technical parameters of Continuous fully automatic waste tyre pyrolysis plant
| Model | ODF-20 | ODF-35 | ODF-50 |
| Capacity | 20tons per day | 35tons per day | 50tons per day |
| operating system | Continuous type | ||
| Pyrolysis reactor |
15Crmo; |
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| Heating type | Indirect heating | ||
| Heating fuel | Fuel, gas, etc. | ||
| Cooling Type | cooling water | ||
| Workers Required | 1-2 workers | ||
Applications Of Continuous fully automatic waste tyre pyrolysis plant
Continuous fully automatic waste tyre pyrolysis plant: Ideal for recycling and processing waste tires into usable products.
Environmental Protection: Helps reduce the environmental impact of tire waste by converting it into valuable resources.
Energy Production: Produces fuel oil, carbon black, and combustible gases, contributing to energy supply needs.
Chemical Industry: Extracts carbon black and other chemicals used in industries like rubber and plastics.
Agriculture: Carbon black can be used as a soil conditioner or fertilizer.
Advantage of Continuous fully automatic waste tyre pyrolysis plant
Increased Resource Recovery: Efficiently recycles waste tires into valuable products like fuel oil and carbon black, reducing environmental waste.
Energy-Efficient and Environmentally Friendly: Recovers energy from waste gases and heat, lowering energy costs and reducing emissions.
Highly Automated: The system minimizes labor costs and increases productivity by reducing the need for manual intervention.
Flexible Customization: The plant can be customized based on processing capacity and product output to meet specific customer needs.
Quick Return on Investment: The sale of fuel oil, carbon black, and gases provides a fast return on investment, making it a highly profitable venture.
success case of Continuous fully automatic waste tyre pyrolysis plant
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Company strength and service
1. A 17-year-old supplier specializing in production;
2. A comprehensive machinery equipment manufacturer integrating consulting, R&D design, manufacturing, equipment installation, and product services.
3. Fully automatic continuous rubber powder, rubber particles, and rubber block refining equipment (with on-site visits and inspections), distillation equipment! Intermittent waste tire, oil sludge, oil sand, aluminum plastic and other refining equipment. Circuit boards, clay cracking equipment, domestic waste cracking equipment. Equipment operation site can be provided.
4. Engineers can be sent to the user's local area to guide installation, train workers, and test run to ensure that the equipment can operate stably;
5. Train workers to operate equipment instructions and guide the successful operation of the equipment;
6. Can undertake the overall transformation, installation and commissioning of second-hand furnaces, work technical training and other services!
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