Z-type Bucket Conveyor

 

 

Z-type bucket elevator, also known as rotary bucket elevator, can transport horizontally, vertically and horizontally. Z-type bucket elevator consists of Z-type, C-type, mixed type and horizontal type. Its working principle and characteristics are the same. It has the characteristics of compact structure, small floor area, large lifting height, good sealing performance and no damage to materials. The machine has large load and is easy to maintain.

The main frame of Z-type bucket elevator produced by Zhengzhou oudifei mechanical equipment manufacturer can be made of carbon steel plastic spraying, 304 stainless steel, 316L stainless steel and other materials according to different use needs. The hopper materials can be modified plastic hopper, carbon steel hopper and stainless steel hopper.

 

What is the difference between Bucket Conveyor and other conveying equipment?

Universal conveyors include belt conveyors, screw conveyors, etc., which are usually horizontal. Z-type bucket elevator is a widely used linear conveying equipment. In contrast, the Z-type bucket elevator can transport materials in a straight line, shorten the conveying line of the lifting height, make the system compact, and the Z-type bucket elevator has good sealing. Working inside the housing has a better sealing function, which can reduce environmental pollution.

 

 

1. When the Z-type elevator works, the return of the shelf does not occupy the working beat, the conveying efficiency is high, and is not affected by the conveying speed.

2. Only one piece of goods can be transported, and the material is limited by the minimum size.

3. Large bearing range.

4. It is used together with the inlet and outlet conveying equipment to realize the complete automation of the conveying process and avoid the instability caused by manual operation.

5. Compact structure and small floor area.

6. Safe and reliable, easy to maintain, low operation cost, and effectively reduce the transportation cost.

 

 

Z-type hoist model	ZX-160	ZX-330	ZX-500	ZX-650
Conveying capacity m³/h	2.9～4.8	6.0～10.0	25.4～42.3	32.9～54.9
Model	ZX-250	ZX-400	ZX-530	ZX-800
Conveying capacity m³/h	4.6～15.7	15.2～25.2	20～33.4	40.6～67.6

 

Note:

1. The bucket volume in the table is the calculated bucket volume, and the conveying volume is calculated according to the filling factor of 0.6.

2. Hopper: food grade ABS hopper/stainless steel hopper/carbon steel hopper

 

 

Z series hoist is composed of running parts, driving device (slow rotation device), upper device, middle casing and lower device.

Running parts----consists of hopper and sleeve roller chain.

Driving device - adopts Y series motor, reducer and chain drive reducer, etc. (electronic control switch user-defined).

Slow-running device-adopting a geared motor, linked with a reducer and a chain drive reduction device through a clutch, generally used during equipment maintenance, this device is a user-selectable device.

 

The Bucket Conveyor drive device is divided into two types: left-mounted and right-mounted:

Left-side installation: Facing the feeding port, the power of the drive unit is on the left side of the casing.

Right-mounted: Facing the feeding port, the power of the drive unit is on the right side of the casing.

Upper device - equipped with upper sprocket, main shaft and discharge port.

Middle section - The middle section includes: the first section middle section, the standard middle section, the middle section with inspection door, and the non-standard middle section.

Lower device - installed with lower sprocket, tail shaft and tensioning device, etc. (material level switch, speed switch user-defined).

 

 

Hopper: In order to meet the needs of customers, there are various materials such as nylon, ABS, PP, stainless steel 304, stainless steel 316L, stainless steel 310, carbon steel, etc.

Chain: Using domestic famous brand chain, our rotary bucket conveyor mechanical conveyor chain adopts large pitch self-lubricating roller conveyor chain. Therefore, the friction loss of the chain in use is reduced, the service life of the chain is prolonged, and the maintenance and replacement cost is reduced.

Chassis: The whole machine can be made of carbon steel cold plate electrostatic spraying or stainless steel structure

Conveying type: Rotary bucket conveyor transports materials in a closed body, and transports materials through a hopper suspended on a chain. The modular design can realize a wide range of configurations and can be combined horizontally, vertically and horizontally. Z-type, C-type, E-type, L-type, R-type can also be multi-point feeding, multi-point unloading, the whole machine is fully sealed, no pollution, no leakage, neat and clean, and flexible composition, can be used in a small space Conveying is carried out vertically and horizontally inside, making the conveying machinery easy to install and modify.

 

 

This device can be used in a wide variety of environments that require gentle handling. Z-type feeding, C-type feeding, Z-C mixed feeding and multi-point feeding, multi-point unloading and other occasions. At present, it is mostly used for the feeding of weighing and packaging machines, the feeding and re-selection of color sorting machines, the three-dimensional circulation loading and unloading of automatic production lines, and the multi-point feeding of automatic weighing and batching systems.

 

 

When the Z-type elevator has multiple discharge ports, how does the Z-type elevator realize the discharge?

Based on customer needs, we provide customers with three unloading methods for customers to choose:

Manual unloading, pneumatic unloading, electric unloading.

 

 

If you want to get the information, video and product price of Z-type bucket elevator, please provide us the following information: size information; processing raw materials (materials): name □ specific gravity □ moisture content □ temperature □; site conditions; special requirements.

 

Please provide the length of A, D and F in the figure below, or the length of B, C and E

 

 

Which industries or materials are Bucket Conveyor suitable for?

The Z-type elevator is suitable for the horizontal-vertical-horizontal conveying of bulk materials, mainly involving the conveying of non-viscous materials such as granules and powders. Wide range of application industries, mainly include: refractory industry, plastic industry, activated carbon industry, chemical metallurgy industry, building materials and environmental protection industry, fertilizer industry, non-metallic mining, etc.

 

 

Food industry: biscuits, gummies, marshmallows, small steamed buns, pancakes, chicken essence, potato chips, rice noodles, dumplings, peanuts, melon seeds, pistachios, rice, etc.

Chemical industry: plastic granules, activated carbon, preservatives, additives, fertilizers, etc.

Pharmaceutical industry: capsules, tablets, pills, etc.

Hardware industry: screws, nuts, metal fittings, etc.

 

 

 

1. The hopper belt slips.

Adjust the handwheel of the landline and tighten the hopper belt.

2. The bearing is dusty and poorly lubricated.

Clean the bearings and add new grease.

3. The transmission belt slips or falls off, or the transmission device fails.

Tighten the drive belt to eliminate the fault of the transmission device.

4. The hopper screw is loose or falls off, and the hopper moves or falls off. Stop for inspection, tighten the hopper screws, and adjust the hopper position.

 

 

1. The granular Z-type bucket elevator is managed by a special person, and the power switch is regularly checked.
2. In order to improve the safety of use, the hoist needs to install a hoist limiter and a travel limiter. Let the pulley lift to the distance from the reel.
3. 300mm can make the hoist stop automatically, and can also carry out trial lifting.
4. The hoist should have a load sign, and the weight should not be overloaded when lifting and lowering.
5. After the hoist starts to send electricity, check the working conditions of the hoist limiter, travel limiter and interlock switch in order to see if they are normal.
6. Before lifting or landing, the car can be driven only after the bell rings.
7. The industrial pellet feeding conveyor is not allowed to carry people up and down.
8. After the work is completed, the hanging plate of the particle Bucket Conveyor should fall to the ground, then cut off the power supply, and close the upper and lower guardrail doors.
9. Always keep the surrounding environment of the particle Bucket Conveyor hygienic.

 

 

Name of lubricating part	Lubricating material	Lubrication Cycle	Lubrication method
Bearing	Water Resistant Grease	200 hours	with a lubricator
Backstop	Water Resistant Grease	50 hours	with a lubricator
Tension Bolt	Water Resistant Grease	500 hours	smear
Speed reducer	According to the specification of the equipped reducer	6 months	pour
Electric Motor	Water Resistant Grease	6 months	pour

 

 

Pre-Sale Service:

• Guide customers to choose the appropriate equipment model.
• Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
• We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On Sale Service:

• Strict inspection of products before leaving the factory
• Ships according to contract

 

After-sale Service:

• The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
• If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
• After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

 

 

Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, scraper conveyor, large angle belt conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 belt conveyor (or belt conveyor), mobile conveyor, belt conveyor with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy chain plate conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;

In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.

Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!

 

 

 

Q: Bucket elevators are composed of some components

A: Hopper: fixed on the tape (or traction chain), there are three kinds

Deep bucket - suitable for loose materials;

Shallow bucket - materials with high viscosity;

Triangle bucket - heavy and lumpy materials

Shell: Built-in transmission and stopper.

Body: The thin steel plate is welded into a square shell, and the installation is deviated.

Bottom: Install tensioning device.

 

Q: There are several types of bucket elevators

A: 1. According to the layout form: it can be divided into vertical type and inclined type

2. According to different discharge methods: it can be divided into centrifugal, gravity and hybrid.

3. According to different charging methods: it can be divided into excavation type and injection type.

4. According to the structure of the hopper: it can be divided into shallow bucket, deep bucket and triangular bucket.

5. According to different traction components: it can be divided into tape and steel chain.

 

Q: What is the working principle of bucket elevator

A: The conveying working principle of the bucket elevator is as follows: the hopper scoops up the material from the storage below, lifts it to the top with the conveyor belt or chain, turns down after bypassing the top wheel, and the bucket elevator dumps the material into the accepted in the slot. The drive belt of the belt-driven bucket elevator generally adopts a rubber belt, which is installed on the lower or upper driving drum and the upper and lower redirecting drums. The chain-driven bucket elevator is generally equipped with two parallel transmission chains, with a pair of transmission sprockets on the top or bottom, and a pair of redirecting sprockets on the bottom or top. Bucket elevators are generally equipped with casings to prevent dust from flying in the bucket elevators.

 

Q: What are the advantages and disadvantages of bucket elevators?

A: Advantages:

1. The structure is simple, the lateral size is small, and the floor space is small.

2. The lifting height is large, the conveying capacity is good, the body is fully enclosed, and the environmental pollution is small.

3. Low power consumption.

Shortcoming:

1. It is easy to block when overloaded, and the hopper is easy to wear.

2. It is only suitable for conveying powder, granular and small and medium-sized bulk cargo, such as grain, coal, sand, etc.

3. The goods cannot be transported in the horizontal direction.

 

Q: Are you a factory or a trading company? When building a Bucket Conveyor, What other materials are bucket elevators suitable for?

A: We are a factory, established in 2007, specializing in the manufacture of vertical vibration hoists, vertical vibration elevator, bucket elevators, belt conveyors, scale conveyors, screw conveyors, etc. Bucket elevator can be used in chemical industry, ceramic industry, food industry, metallurgical industry, etc..

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the Bucket Conveyor before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

 

 

 

 

Chassis: stainless steel chassis/carbon steel spraying chassis

Hopper: food grade ABS hopper/stainless steel hopper/carbon steel hopper

Chain: alloy steel chain/stainless steel chain

Sprocket: Alloy Steel Sprocket/Stainless Steel Sprocket

Drive: ordinary motor/explosion-proof motor/variable frequency motor

Control: Manual/Automatic (can be customized according to customer requirements)

Z-type bucket elevator is a new type of material conveying equipment that has been successfully developed by integrating advanced technology in the industry. Since the Z-type hoist was put on the market, it can quickly adapt to the needs of production, and many sets of products have been successfully used in environmental engineering machinery, metallurgy, chemical industry, fertilizer and other industries.

 

 

Because the Z-type hoist is a mechanical product, it has a certain degree of professionalism, so it is necessary to quote before quotation.

To communicate with customers the following information:

1. What material is the customer conveying?

2. What is the bulk specific gravity of the material?

3. What is the upper horizontal distance and the lower horizontal distance? What is the conveying height?

4. What is the required delivery volume per hour?

5. Others, such as: material moisture content, equipment material, etc.

 

Please provide the length of A, D and F in the figure below, or the length of B, C and E

 

 

If you are interesting in Bucket Conveyor, please feel free contact us in 24 hours!

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