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Chain Apron Conveyor

The Chain Apron Conveyor adopts a high-strength bulldozer die-forged chain with a pitch of 228.6mm (9 hours) as the traction part, and the two chains bypass a pair of driving sprockets installed at the head of the machine body and a pair of tensioning pulleys at the tail of the machine.

PRODUCT INTRODUCTION

PRODUCT INTRODUCTION

Working principle of Chain Apron Conveyor

 

The Chain Apron Conveyor adopts a high-strength bulldozer die-forged chain with a pitch of 228.6mm (9 hours) as the traction part, and the two chains bypass a pair of driving sprockets installed at the head of the machine body and a pair of tensioning pulleys at the tail of the machine. It is connected into a closed loop, and each chain link of the two rows of chains is equipped with a conveying trough with a heavy structure that is delivered to each other to become a continuous conveying line capable of transporting materials. Its own weight and material weight are supported by multiple rows of rollers, chain rollers and slideway beams installed on the body. The transmission system is connected to the reducer through the AC variable frequency speed regulation motor, and then the extension sleeve and the driving device are directly connected to drive the carrying mechanism to run at low speed. The material unloaded from the tail silo is transported along the conveying line to the front of the machine body for discharge, so as to achieve the purpose of continuous and uniform feeding.

 

Features

 

Compared with similar equipment, the outstanding advantages of LD series chain bucket conveyor are:

1. The traction chain adopts high-strength double row heavy-duty plate chain produced by professional chain manufacturers, with stable and reliable operation and long service life;

2. The tail of the machine adopts a spring spiral tensioning device, which can automatically adjust the tension of the traction chain, especially suitable for long-distance and heavy-duty conveyors;

3. The process layout is flexible, which can be arranged on the ground or pit, and can be installed horizontally or obliquely, or horizontally plus obliquely;

4. The backpack drive mechanism is compact and easy to install.

 

Technical Parameters

 

Model

Slat width mm

Capacity t/h

Material granularity
mm

Speed m/s

Conveying length m

Power KW

Reducer

BL400

400

20

≤130

0.05-0.3

0-10

2.2

ZQ250

10-20

3

ZQ350

20-30

4

ZQ350

30-40

5.5

ZQ400

BL500

500

25

≤150

0.05-0.3

0-10

3

ZQ350

10-20

4

ZQ400

20-30

5.5

ZQ400

30-40

7.5

ZQ500

BL650

650

35

≤170

0.05-0.25

0-10

4

ZQ400

10-20

5.5

ZQ500

20-30

7.5

ZQ500

30-40

10

ZQ650

BL800

800

55

≤200

0.05-0.25

0-10

5.5

ZQ500

10-20

7.5

ZQ650

20-30

10

ZQ650

30-40

13

ZQ750

BL1000

1000

85

≤250

0.05-0.2

0-20

7.5-11

ZQ400-650

20-40

15-18.5

ZQ400-650

BL1250

1250

125

≤280

0.05-0.2

0-20

11-18.5

ZQ500-650

20-40

18.5-30

ZQ750-1000

 

The Structure

 

product-740-311

 

Driving device of Chain Apron Conveyor: the driving components often adopt sprocket, drum wheel with socket, special claw wheel and chain crawler device with special claw shape. The function of the tensioning device is to obtain the initial tension of the traction component. In the Chain Apron Conveyor, the initial tension must make the tension of the traction component on the winding branch of the drive sprocket enough to ensure that the traction component can be wound out of the drive sprocket correctly.

Base of Chain Apron Conveyor: it is generally welded with angle steel or channel steel, and its head and end ends are made into separate frames for installing driving devices and tensioning devices; The middle straight-line section is generally made into a 4 ~ 6m metal structure section to support the walking part.

Base plate bearing member of Chain Apron Conveyor: it is fixed on angle steel or parts of special structure, and the latter is fastened with traction members. The structural form of base plate depends on the physical properties of the transported goods, the conveying capacity and the placement form of the goods on the base plate, including wave type without edge, wave type with edge and deep type with edge.

Flake chain of Chain Apron Conveyor: it is a kind of chain widely used. The inner chain is fixed on the end face of bushing with interference fit, while the outer chain is fixed on the pin shaft with lock. Therefore, when the chain is bent on the sprocket, the friction occurs between the pin shaft and the bushing, the pressure distribution surface is large, and the joint wear is small. At the same time, the chip chain is more impact resistant, reliable and stable. Its disadvantage is that it can only bend in the plane perpendicular to the plate, can not bear the bending action in other directions, and the chain joint is sensitive to dust, easy to be worn, and the cost is high. The segments of the chip chain are in pairs, so the chain effect on the conveyor is even.

 

Which industries or materials are Chain Apron Conveyor suitable for?

 

Coal powder, crushed coal, soot, carbon black, ammonium bicarbonate, pyrite powder, ammonium chloride, copper concentrate powder, alumina powder, gypsum powder, limestone powder, soda powder, urea, activated carbon, sodium oxide, silicon Calcium acid, asbestos powder, synthetic resin, rubber powder, calcium carbide, pottery ten, synthetic fertilizer, powdered pesticide, calcium sulfate, thiamine, soda ash, powdered medicine, wheat, soybean, rice, sugar, starch, crushed charcoal, wood chips , sawdust, polyvinyl alcohol synthetic detergent, fly ash phosphate fertilizer, etc.

 

Materials that Chain Apron Conveyors are not suitable for conveying:

 

High temperature, toxic, flammable and explosive, highly abrasive, highly corrosive, highly adhesive, highly suspending, highly fluid, hard and brittle Materials that do not want to be broken.

 

product-1078-441

 

When choosing a slat conveyor, please note the following

 

1. The slat conveyor considers its own production conditions. The applications of slat conveyors in different industries are different. For large electromechanical industries such as automobiles and home appliances, heavy-duty Chain Apron Conveyors should be selected, and industries such as food and electronics should choose light chain conveyors.

2. The slat conveyor determines the conveying material requirements. The chain plate of the Chain Apron Conveyor is made of polypropylene, polyethylene, acetal, nylon, stainless steel, etc.; the frame of the Chain Apron Conveyor is composed of stainless steel, high-strength aluminum alloy, carbon steel plate bending, carbon steel channel, etc., according to Choose the appropriate sheet material for the characteristics of the material you are transporting.

3. The slat conveyor determines the conveying direction. According to the different conveying directions, the scale plate conveyor is divided into linear phosphorus plate conveyor line, climbing phosphorus plate conveyor, turning chain plate conveyor, vertical phosphorus plate conveyor, curved phosphorus plate conveyor, accumulating phosphorus plate conveyor, etc. . Select the conveying direction according to the space characteristics of the site.

4. Determine the basic parameters of the slat conveyor. The width, height, spacing, length, conveying speed and carrying capacity of the conveyor can be set according to the needs of the producer.

 

Types of apron conveyors:

Heavy apron conveyor: suitable for short distance transportation of block materials with feeding particle size below 1000mm.

Medium apron conveyor: suitable for short-distance conveying of block materials with feeding particle size less than 400mm, transporting materials with loose density less than 2400kg/m3, block weight less than 500kg and temperature less than 400 ℃.

Light apron conveyor: suitable for short-distance conveying of block materials with feeding particle size less than 160mm, transporting materials with loose density less than 1200kg/m3, block weight less than 140kg and temperature less than 350 ℃.

 

Various Types

 

product-750-345

 

conveying plate type

 

1

2

 

Instructions for product selection

 

(1) Common width of scale conveyor: b=650mm, 800mm, 1000mm, 1200mm, 1500mm, 2000mm; Among them, b=800mm, 1000mm and 1500mm are widely used;

(2) Weight of single object transported: generally 75kg, * up to 120-150kg;

(3) Conveyor length: generally 60-120m, * up to 200m;

(4) Conveyor Express Series: v=0.8, 0.96, 1.2, 1.5, 1.8, 2.4, 3.0m/min;

(5) Lifting height of conveyor: h=2.2-4.5m, * up to 10m;

(6) For various materials, the allowable inclination angle of the conveyor is 25 degrees;

(7) When the conveyor is installed on the workshop ground or open ground, the clearance height from the chord top of the return side scale plate to the ground shall not be less than 200mm; When installed in the pit, the clearance height shall not be less than 300mm. Under certain circumstances and limited by certain external conditions, the clearance height can be determined as required.

 

Lubrication grease table components

 

Lubrication point location

Lubricant name

Lubrication cycle

Head and tail shaft bearings

ZG-3 calcium base grease

once a month

Screw tensioner guide rail

Screw ZG-3 calcium base grease

once a month

Sleeve Roller Chain

ZG-3 calcium base grease

once every 10 days

electric motor

Care according to manufacturer's instructions

Drag chain rollers

ZG-3 calcium base grease

once every 15 days

 

Wearing parts

 

No.

Name

Quantity

Remarks

No.

Name

Quantity

Remarks

1

Flake Hopper

 

On demand

4

Transmission large sprocket

1piece

 

2

Chain

 

On demand

5

Drive chain

 

On demand

3

Transmission small sprocket

1piece

 

6

Pin

 

On demand

 

Our Guarantees And Services

 

Pre-Sale Service:

  • Guide customers to choose the appropriate equipment model.
  • Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
  • We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On Sale Service:

  • Strict inspection of products before leaving the factory
  • Ships according to contract

 

After-sale Service:

  • The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
  • If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
  • After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

About Odifei Company

 

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Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, Chain Apron Conveyor, large angle Chain Apron Conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 Chain Apron Conveyor (or Chain Apron Conveyor), mobile conveyor, Chain Apron Conveyor with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy chain plate conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;

In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.

Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!

 

FAQ

 

Q: Are you a factory or a trading company?

A: We are a factory, established in 2007, specializing in the manufacture of spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, Chain Apron Conveyor, large angle Chain Apron Conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, and so on.

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the machine before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

Q: Can this Chain Apron Conveyor be resistant to high temperature?

A: Yes, materials with a high temperature of less than 1000 degrees can be transported. Please contact the customer to explain the material characteristics, conveying volume and conveying length, etc. Thanks.


Q: Can a Chain Apron Conveyor be used in a steel casting plant?

A : Yes, the Chain Apron Conveyor is an ideal equipment for conveying sharp, hot, bulky and corrosive materials in industries such as iron and steel, mining, building materials, metallurgy, coal, chemical industry, etc.

 

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Procurement Process

 

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Purchase Notice

 

1. Please provide material name, specific gravity, particle size, etc

2. Are there other characteristics: such as viscosity, temperature, corrosivity, etc?

3. Conveying length, horizontal conveying or inclined conveying?

4. Conveying capacity / hour

 

If you are interesting in Chain Apron Conveyor, please feel free contact us in 24 hours!

Welcome you visiting our factory!!!

 

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