Fully continuous tyre pyrolysis plant
A fully continuous tyre pyrolysis plant can convert waste tyres into tire oil, carbon black, and non-condensable gas. Under the condition of uninterrupted production.
The fully continuous tyre pyrolysis plant includes a continuous feeding device, a continuous pyrolysis device, an automatic slagging device, a flue-gas treatment device, a PLC control system, and other components. This unit can produce no less than 45%-52% tire pyrolysis oil, 30%-35% carbon black, and 10%-15% steel wire.
Working Process
In order to maintain a continuous feeding and discharging system, it is required that the feed size is less than 10mm and there is no steel wire. Therefore, before the continuous pyrolysis process, the waste tire should be broken into rubber powder, and the steel wire should be removed from the waste tire. For detailed procedures, please refer to the following:
1. Remove the wire
Use a wire rope drawing machine to pull the wire from the waste tire. Or use a ring cutter and a wire separator to remove the wire.
2. Crusher tires
Use a tire shredder or crusher to process the entire large tire into a size less than 10mm without steel wires. The broken tires can be directly connected to the feeding system of the continuous pyrolysis equipment without manual feeding.
3. Continuous pyrolysis process
The shredded tires(also called rubber powder) enter the continuous waste tire pyrolysis plant. After high-temperature cracking, the rubber powder is converted into oil gas. The oil and gas enter the oil gas purification tower along the oil and gas pipeline. The cracked carbon black is automatically discharged with the slag discharge device.
Features
The work principle of a fully continuous tyre pyrolysis plant is similar to the batch type pyrolysis machine. However, the fully continuous tyre pyrolysis plant has higher efficiency and is more automatic. Compared to the batch-type pyrolysis machine, it is more stable. Below is the main feature of the machine:
Higher efficiency
Per unit of the fully continuous tyre pyrolysis plant can be 50tons per day. If you choose batch type one, you may need 3-4 sets to meet the same capacity. This kind of machine can continuously run for 60days.
High degree of automation
Our machine uses a PLC system, requiring only a small number of personnel for monitoring, which greatly improves processing capacity.
More safer
Our machine is equipped with multiple protections, such as alarm devices and safety devices.
Saving energy consumption
During the process of pyrolysis, there is a large amount of oil and gas. This part of the oil gas can not be cooled down, we use this oil gas again for heating the pyrolysis reactor. Saving energy consumption.
The pyrolysis process was designed independently.
Our kind of continuous pyrolysis plant adopts the three-pass design. This design comes from our professional engineers, making sure your machine can run stably and safely. Besides, this design can save the equipment floor area.
Technical Data
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No. |
Item |
Specifications |
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|
1 |
Model |
JZLX-10 |
JZLX-20 |
JZLX-30 |
JZLX-50 |
|
2 |
Cpacity |
10T/D |
20T/D |
30T/D |
50T/D |
|
3 |
Power |
35Kw |
50Kw |
65Kw |
80Kw |
|
4 |
Working type |
Continuous |
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|
5 |
Control |
PLC |
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6 |
Rotating |
Internal rotating |
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|
7 |
Cooling system |
Recycled waste cooling |
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|
8 |
Reactor material |
Q245R/Q345R / SUS 310S |
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|
9 |
Heating method |
Indirect hot air heating |
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|
10 |
Heating fuel |
Fuel oil/gas |
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|
11 |
Feedstock |
Waste tire/plastic/rubber |
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12 |
Output |
Fuel oil, carbon black |
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End Product Application
Pyrolysis oil can be widely used as fuel oil in steel, boiler plants, ceramics, electric power, chemical industry, hotels, restaurants, and other industries, and it can also be used in generators to generate electricity.
Carbon black can be used as building bricks with clay, can be used as fuel, and can be further processed as a filler.
The steel wire can be sold directly or recycled to produce new steel products.
Success case
continuous pyrolysis machine
continuous pyrolysis machine
Our continuous tyre pyrolysis plant Core strengths
.
Three-pass design
This is a design concept developed by our factory itself, which ensures output while minimizing the equipment's footprint.
Automatic slag removal system
It can achieve high-temperature slag discharge, saving operating time.
Real running site for visiting
We not only can produce this continuous tyre pyrolysis plant, but also we have many real running sites for your visit.
Hot air intermittent heating system
This can extend the life of the pyrolysis machine.
FAQ
Q: Can this continuous tyre pyrolysis plant only process tires?
A: It can pyrolyze waste tyres, waste plastic, oil sludge, and medical waste. However, with different raw materials, the process is a little different. The machine configuration needs to be adjusted. You can contact our seller for more information.
Q: Do waste tires need to be shredded with this automatic waste tyre pyrolysis plant?
A: Yes, the waste tires need to be broken into rubber pellets, and the steel wires inside the waste tires should be removed. The batch waste tire refining equipment does not need to be broken when pyrolyzing waste tires, and the whole tire can be directly cracked.
Q: If the capacity is the same, Batch type and continuous type, which is better?
A: You can contact our seller, share with us more information about your raw material, your budget, and your factory information. We can help you choose the suitable model.
Q: How about the machine installation?
A: We provide technical personnel to the customer site to guide the installation of equipment, commissioning, and operation, and provide technical training to workers.
Q: How about spare parts?
A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.
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