Aluminium Melting Furnace Particle Burner

Name: China Customized Aluminium Melting Furnace Particle Burner Manufacturers Suppliers Factory - Odifei
Brand: Odifei
SKU: 210408034

The biomass burner saves 75% of the combustion cost than electricity, 60% of fuel oil, 50% of natural gas, 40% of liquefied gas, and zero pollution. The liner of the biomass burner is made of zirconium-silicon crystal, which is fired in a high-temperature furnace after high-pressure casting.

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PRODUCT INTRODUCTION

Working Principle Of Aluminium Melting Furnace Particle Burner

Biomass burner, a biomass semi-gasification automatic control burner, biomass pyrolysis burner with biomass particles, sawdust, wood powder, sawdust and other organic biomass as fuel, generally divided into air-cooled biomass There are two types of burner and water-cooled biomass burner.

Control Process And Mode

The overall work of Aluminium melting furnace particle burner is divided into three stages:

1. Ignition stage: first, the feeding dragon of the burner is powered on to carry out the pre feeding action. After feeding, turn on the blower and the ignition rod to carry out the ignition action. The ignition time is about five minutes. Due to different materials and different ignition methods, the time length is different!

2. Feeding stage: after the ignition is successful, enter the fire feeding stage. The fire feeding is mainly composed of feeding and air supply. The feeding speed can be changed by the frequency converter or adjusted by the time interval mode, and the air supply size can be adjusted by the frequency converter!

3. Heating stage: the heating stage is a large fire. After the temperature reaches the set value, it enters the small fire stage, which can effectively avoid the waste of fuel. When the temperature is low, the fire will burn again! Repeat the switch back and forth! When the machine is no longer in use, it will enter the shutdown stage. In the shutdown stage, the blower will delay shutdown to blow out the fire in the furnace to avoid the formation of flue gas!

Schematic Diagram

Features

1. Environmental protection: Since the entire combustion process is a semi-gas combustion process, all volatiles are decomposed into combustible gases, participating in combustion, with high combustion efficiency and low smoke and dust content. While improving the combustion efficiency, the investment in secondary smoke and dust removal facilities and the use of chemicals are reduced. This alone saves 40% of operating costs compared to conventional boilers.

2. Energy saving: Because the semi-gasification combustion produces less smoke and dust, and no tar is produced, the impact on the boiler is small, and the traditional combustion method reduces the maintenance frequency of the boiler, thereby greatly improving the heat energy conversion efficiency.

3. Wide adaptability: can operate independently or in parallel. It can be used as a boiler or transform other energy-consuming equipment, such as drying, smelting, calcining and other equipment. As long as the biomass semi-gasification burner is added to input the required thermal energy according to the boiler power, there is no need to change the original boiler body. This equipment can be docked with any heat exchanger to provide it with the required heat source, which can be large or small and can be used in various industries.

4. Convenient operation: one feeding can automatically run continuously for more than 5 hours, the electric control adopts PLC automatic control, intelligent chain operation, and the slag cleaning system is simple. Low labor intensity, saving labor.

5. Wide range of fuel applications: suitable for biomass fuels of various densities. The shape can be irregular block or granular fuel below 80mm, and the moisture can be within 30%, which can greatly reduce the fuel processing cost.

6. Save operating costs: research, develop and utilize the physical and chemical properties of biomass fuels, which can be applied to various biomass fuels and are substitutes for primary energy such as coal, oil, and gas. The operating cost is 90% for coal, 30% for fuel, and 40% for gas. The environmental protection indicators are all lower than the environmental protection standards. It has strong market adaptability and can adapt to various energy needs, ranging from single-family to large-scale heating, industrial production and power generation.

Technical Parameter

Burner Specifications	Overall Dimensions	Machine Weight	Flamethrower Diameter	Number of Igniters	Burning Materials/H	Motor	Fan
200,000 kcal	6558110cm	125KG	16CM	1 piece	10-356KG	250W	240W
400,000 kcal	6558110cm	135KG	22CM	1 piece	15-50KG	250W	240W*2
600,000 kcal	6558110cm	150KG	27CM	2 pieces	20-90KG	250W	240W+330W
800,000 kcal	8878137cm	200KG	27CM	2 pieces	30-120KG	250W	240W+550W
1 million kcal	11088163cm	240KG	27CM	2 pieces	40-150KG	250W	240W+330W+550W
1.2 million kcal	11088163cm	280KG	27CM	2 pieces	50-200KG	250W	240W+550W*2
1.6 million kcal	11088163cm	320KG	33CM	2 pieces	60-250KG	250W	330W2+550W2

Storehouse

Application Range

1. Applied to various boilers: such as garment factories, catering industries, etc.,

2. Applied to powder spray drying production line,

3. Applied to zinc-aluminum alloy die-casting industry

4. Applied to various thermal energy equipment, such as road construction, asphalt heating heat conduction furnace, food oven, air conditioner heater, snow sweeper, garbage incinerator, hot air generator and various general boilers.

Maintenance

Any equipment may have problems during operation, so will Aluminium melting furnace particle burners also have problems?

Zhengzhou Odifei Machinery Equipment Co., Ltd. Aluminium melting furnace particle burner manufacturers will introduce you to seven problems and solutions about Aluminium melting furnace particle burners:

Common problems of Aluminium melting furnace particle burner (1). Jam (feeder cannot run):

The data on the man-machine interface feeding motor pattern jumps from 2000 to 0 value and cannot be normal after 3 cycles.

Solution 1: Check the temperature reading of the machine, if it is lower than 150 degrees, appropriately increase the constant value of the small fan or reduce the constant value of the feed in the parameter setting bar of the man-machine interface, and then manually press the manual reverse button 10-20 seconds.

Solution 2: Carry out maintenance such as cleaning the slag.

Common problems of Aluminium melting furnace particle burners (2). The temperature of the machine is too high

High temperature phenomenon 1.

The temperature of the machine is too high during normal heating.

Solution for high temperature: appropriately increase the value of the feed constant or decrease the value of the small fan constant. can also be adjusted simultaneously.

High temperature phenomenon 2.

The temperature of the machine is too high during heat preservation

Solution to the phenomenon of excessive temperature: appropriately increase the proportional constant value of the small fan or decrease the proportional constant value of the large fan.

Common Problems of Aluminium melting furnace particle burners (3). Smoke from the storage box

Burner smoke solution: perform maintenance.

Common problems of Aluminium melting furnace particle burners (4). Slow heating

Solution: Properly increase the constant value of feed, small fan and large fan (pay attention to proportional adjustment).

Common problems of Aluminium melting furnace particle burners (5) Easy to break off the fire (there is a popping sound) and smoke from the crater

Solution:

1. Lower the value of the large fan constant or increase the value of the proportional constant of the large fan.

2. Increase the constant value of the small fan.

Common problems of Aluminium melting furnace particle burner (6) The temperature of the machine is too low:

Solution: increase the value of the small fan constant or decrease the value of the feeding constant.

Common Problems of Aluminium melting furnace particle burners (7) Too much dust ejected

Solution: Reduce the value of the small fan constant.

Our Guarantees And Services

Pre-Sale Service:

Guide customers to choose the appropriate equipment model.
Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
We can design and manufacture products according to the special needs of customers to meet the different needs of investors

On Sale Service:

Strict inspection of products before leaving the factory
Ships according to contract

After-sale Service:

The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

About Odifei Company

Zhengzhou Odifei Machinery Equipment Co.Ltd id founded in 2004, which is a specialized enterprise dedicated to R & D and production of the tire recycling plant, tire pyrolysis plant, distillation plant, waste engine oil refining plant, tire crusher, plastic crusher, tire cutter machine, rubber powder plant, tyre shredder machine, plastic shredder, Heavy oil burner, Industrial Oil Burner, diesel burner, biomass pellet burners, pulverized coal burner, biomass burner, biomass pellet burner,Biomass heating system, 300,000 Kcal Waste Oil Burners, Bucket elevator, vertical vibrating feeder, belt conveyor, scraper conveyor, screw conveyor, chain conveyor, etc.. our company by reputation first, service first, customer first is an objective and take integrity as life. All for customer's satisfaction efforts, all for the company's long term healthy development efforts. We solemnly promise that we will develop us with good quality and credible after sale service! We sincerely welcome you to our company and give us suggestions and directions!!!

FAQ

Q: Are you a factory or a trading company? When we use a burner, can we use it to burn other raw materials?

A: We are a factory, established in 2007, specializing in the production of heavy oil fuel engines, diesel burners, biomass pellet burners, biomass burners and other burners. If you need to burn other raw materials, please select the corresponding burner.

Q: Can heavy oil burners use light diesel as fuel?

Answer: Yes, heavy oil burners can use light diesel as fuel; but light diesel burners should try not to use heavy oil as fuel, which will easily block the nozzle.

Q: How to choose the right burner?

A: According to the required heat, fuel, boiler size and other parameters.

Q: How is the Biomass heating system installation?

A: For the installation of the burner, we will provide you with the wiring diagram and technical support. Generally, you can do it yourself; but if you really need our technicians, we will send them to your workplace as needed.

Q: What about spare parts?

A: We always provide spare parts at cost price and provide you with a spare parts list when you buy the machine.

Q: Will you test the Biomass heating system before delivery?

A: Yes, we will test each Biomass heating system before shipment and send you the working video. You can also contact us before delivery.

Q: Can I be an agent of the burner in our area?

A: Thank you for your trust. Please contact us for preliminary verification: First, whether there is already a local agent for the burner. Second, whether the agency conditions are met.