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Z Bucket Elevator

Z Bucket Elevator

z bucket elevator can replace the traditional three equipment of horizontal conveying + lifting + horizontal conveying, and is widely used in chemical, food, and grain processing industries.

PRODUCT INTRODUCTION

PRODUCT INTRODUCTION

Z bucket elevator, also called rotary bucket elevator, has a chain hanging bucket in a closed shell to achieve horizontal-vertical-horizontal combined conveying of materials.

Working Principle 

z-bucket elevator

1. Material enters the elevator from the feed port, and the hopper moves continuously carrying the material.
2. The hopper carry the material to the highest position.
3. When the hopper reaches the highest discharge port, the material is discharged as the hopper tilts.
4. The hopper continues its movement, back to the feed port to receive the material, and the above steps repeat.

Features

1. Sealed operation without pollution

Wide lifting range The shell of the whole machine is airtight, and there is no leakage during operation. It can be equipped with a vibrating feeder, and the whole process of inflow feeding, conveying and unloading; not only can lift general powder, small particles, no dust flying, and meet environmental requirements

2. Anti-spill

Feeding at a uniform speed, overcoming the overflow phenomenon of the full hopper

3. Prevent material damage

No damage to the object itself, reducing the scrap rate

4. Can lift and convey a variety of materials

It can not only lift and convey powder and granules, but also improve the abrasiveness of materials

z-bucket elevator

Technical Parameter

Model

ODF-2L

ODF-3L

ODF-5L

ODF-7L

ODF-10L

ODF-20L

Capacity/Bucket

2.0L

3.0L

5.0L

7.0L

10.0L

20.0L

Maximum Output

6m³/h

8m³/h

12m³/h

15m³/h

17m³/h

30m³/h

Speed

9-11m/min

Lifting Height

Customized

Power

0.55-11kw

The Structure

bucket elevator components

Z bucket elevator is composed of running parts, driving device (slow rotation device), upper device, middle casing and lower device.

Running parts----consists of hopper and sleeve roller chain.

Driving device - adopts Y series motor, reducer and chain drive reducer, etc. (electronic control switch user-defined).

Slow-running device-adopting a geared motor, linked with a reducer and a chain drive reduction device through a clutch, generally used during equipment maintenance, this device is a user-selectable device.

The z type bucket elevator drive device is divided into two types: left-mounted and right-mounted:

Left-side installation: Facing the feeding port, the power of the drive unit is on the left side of the casing.

Right-mounted: Facing the feeding port, the power of the drive unit is on the right side of the casing.

Upper device - equipped with upper sprocket, main shaft and discharge port.

Middle section - The middle section includes: the first section middle section, the standard middle section, the middle section with inspection door, and the non-standard middle section.

Lower device - installed with lower sprocket, tail shaft and tensioning device, etc. (material level switch, speed switch user-defined).

Structural Characteristics

Hopper: In order to meet the needs of customers, there are various materials such as nylon, ABS, PP, stainless steel 304, stainless steel 316L, stainless steel 310, carbon steel, etc.

Chain: Using domestic famous brand chain, our rotary bucket conveyor mechanical conveyor chain adopts large pitch self-lubricating roller conveyor chain. Therefore, the friction loss of the chain in use is reduced, the service life of the chain is prolonged, and the maintenance and replacement cost is reduced.

Chassis: The whole machine can be made of carbon steel cold plate electrostatic spraying or stainless steel structure

Conveying type: Rotary bucket conveyor transports materials in a closed body, and transports materials through a hopper suspended on a chain. The modular design can realize a wide range of configurations and can be combined horizontally, vertically and horizontally. Z-type, C-type, E-type, L-type, R-type can also be multi-point feeding, multi-point unloading, the whole machine is fully sealed, no pollution, no leakage, neat and clean, and flexible composition, can be used in a small space conveying is carried out vertically and horizontally inside, making the conveying machinery easy to install and modify.

Types And Discharging Materials
 

Z bucket elevator

Lift Material

Food industry: biscuits, gummies, marshmallows, small steamed buns, pancakes, chicken essence, potato chips, rice noodles, dumplings, peanuts, melon seeds, pistachios, rice, etc.

Chemical industry: plastic granules, activated carbon, preservatives, additives, fertilizers, etc.

Pharmaceutical industry: capsules, tablets, pills, etc.

Hardware industry: screws, nuts, metal fittings, etc.

Operation precautions

1. The granular Z-type bucket elevator is managed by a special person, and the power switch is regularly checked.
2. In order to improve the safety of use, the hoist needs to install a hoist limiter and a travel limiter. Let the pulley lift to the distance from the reel.
3. 300mm can make the hoist stop automatically, and can also carry out trial lifting.
4. The hoist should have a load sign, and the weight should not be overloaded when lifting and lowering.
5. After the hoist starts to send electricity, check the working conditions of the hoist limiter, travel limiter and interlock switch in order to see if they are normal.
6. Before lifting or landing, the car can be driven only after the bell rings.
7. The industrial pellet feeding conveyor is not allowed to carry people up and down.
8. After the work is completed, the hanging plate of the particle z type bucket elevator should fall to the ground, then cut off the power supply, and close the upper and lower guardrail doors.
9. Always keep the surrounding environment of the particle z-bucket elevator hygienic.

RFQ FAQ

Q: There are several types of bucket elevators

A: 1. According to the layout form: it can be divided into vertical type and inclined type

2. According to different discharge methods: it can be divided into centrifugal, gravity and hybrid.

3. According to different charging methods: it can be divided into excavation type and injection type.

4. According to the structure of the hopper: it can be divided into shallow bucket, deep bucket and triangular bucket.

5. According to different traction components: it can be divided into tape and steel chain.

Q: What are the advantages and disadvantages of Z type bucket elevators?

A: Advantages:

1. The structure is simple, the lateral size is small, and the floor space is small.

2. The lifting height is large, the conveying capacity is good, the body is fully enclosed, and the environmental pollution is small.

3. Low power consumption.

Shortcoming:

1. It is easy to block when overloaded, and the hopper is easy to wear.

2. It is only suitable for conveying powder, granular and small and medium-sized bulk cargo, such as grain, coal, sand, etc.

3. The goods cannot be transported in the horizontal direction.

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

Q: Will you test the Z-type bucket elevator before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

How to get a quotation?

Because the Z-type hoist is a mechanical product, it has a certain degree of professionalism, so it is necessary to quote before quotation.

To communicate with customers the following information:

1. What material is the customer conveying?

2. What is the bulk specific gravity of the material?

3. What is the upper horizontal distance and the lower horizontal distance? What is the conveying height?

4. What is the required delivery volume per hour?

5. Others, such as: material moisture content, equipment material, etc.

 

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