Working Principle Of Z Type Bucket Hoist

The shape of Z type bucket hoist is Z-shaped, also known as Z-type bucket elevator. It can automatically unload material at one or more points, the equipment is sealed without dust, and the material damage rate is low. Since the elevator was put on the market, it can quickly In order to meet the needs of production, many sets of Z-type hoists have been successfully used in environmental engineering machinery, metallurgy, chemical industry, fertilizer and other industries. The Z-type bucket elevator can be widely used in various environments that require gentle treatment, and is suitable for the lifting and conveying of various granular, powder and small block materials. Z-shaped feeding, C-shaped feeding, Z-C mixed feeding and multi-point feeding, multi-point unloading and other occasions.
Features
1. Environmentally friendly
The shell of the whole machine is airtight, there is no leakage and no dust flying during operation, which meets the requirements of environmental protection.
2. Zero damage
The whole process of feeding, conveying and unloading does not damage the object itself, reducing the scrap rate.
3. Various models
It can be used in Z type, C type and ZC mixed type, suitable for various occasions.
4. More cutting
It can be single-point or multi-point automatic unloading, which is suitable for feeding multiple silos in a row.
5. Anti-spill
It can be equipped with a vibrating feeder, and the inflow type feeds at a constant speed, which overcomes the overflowing phenomenon of the full hopper.
6. Save space
Compact structure and small footprint.
7. User-tailored
It can be designed according to the customer's site. The horizontal length is 1.2 meters to 30 meters, and the vertical height is 1.5 meters to 30 meters. For those above 30 meters, the double-machine parallel connection method can be used to meet the use of different places.
Structural Characteristics
Hopper: In order to meet the needs of customers, there are various materials such as nylon, ABS, PP, stainless steel 304, stainless steel 316L, stainless steel 310, carbon steel, etc.
Chain: Using domestic famous brand chain, our rotary bucket conveyor mechanical conveyor chain adopts large pitch self-lubricating roller conveyor chain. Therefore, the friction loss of the chain in use is reduced, the service life of the chain is prolonged, and the maintenance and replacement cost is reduced.
Chassis: The whole machine can be made of carbon steel cold plate electrostatic spraying or stainless steel structure
Conveying type: Rotary bucket conveyor transports materials in a closed body, and transports materials through a hopper suspended on a chain. The modular design can realize a wide range of configurations and can be combined horizontally, vertically and horizontally. Z-type, C-type, E-type, L-type, R-type can also be multi-point feeding, multi-point unloading, the whole machine is fully sealed, no pollution, no leakage, neat and clean, and flexible composition, can be used in a small space Conveying is carried out vertically and horizontally inside, making the conveying machinery easy to install and modify.
Technical Parameter
|
Model |
HYZD-2L |
HYZD-3L |
HYZD-5L |
HYZD-7L |
HYZD-10L |
HYZD-20L |
|
Capacity/Bucket |
2.0L |
3.0L |
5.0L |
7.0L |
10.0L |
20.0L |
|
Maximum Output |
6m³/h |
8m³/h |
12m³/h |
15m³/h |
17m³/h |
30m³/h |
|
Speed |
9-11m/min |
|||||
|
Lifting Height |
Customized |
|||||
|
Power |
0.55-11kw |
|||||
Note:
1. The bucket volume in the table is the calculated bucket volume, and the conveying volume is calculated according to the filling factor of 0.6.
2. Hopper: food grade ABS hopper/stainless steel hopper/carbon steel hopper
The Structure
Z series hoist is composed of running parts, driving device (slow rotation device), upper device, middle casing and lower device.
Running parts----consists of hopper and sleeve roller chain.
Driving device - adopts Y series motor, reducer and chain drive reducer, etc. (electronic control switch user-defined).
Slow-running device-adopting a geared motor, linked with a reducer and a chain drive reduction device through a clutch, generally used during equipment maintenance, this device is a user-selectable device.
The Z type bucket hoist drive device is divided into two types: left-mounted and right-mounted:
Left-side installation: Facing the feeding port, the power of the drive unit is on the left side of the casing.
Right-mounted: Facing the feeding port, the power of the drive unit is on the right side of the casing.
Upper device - equipped with upper sprocket, main shaft and discharge port.
Middle section - The middle section includes: the first section middle section, the standard middle section, the middle section with inspection door, and the non-standard middle section.
Lower device - installed with lower sprocket, tail shaft and tensioning device, etc. (material level switch, speed switch user-defined).
Types And Discharging Materials
This device can be used in a wide variety of environments that require gentle handling. Z-type feeding, C-type feeding, Z-C mixed feeding and multi-point feeding, multi-point unloading and other occasions. At present, it is mostly used for the feeding of weighing and packaging machines, the feeding and re-selection of color sorting machines, the three-dimensional circulation loading and unloading of automatic production lines, and the multi-point feeding of automatic weighing and batching systems.

Design Scheme

Application Range
Suitable for pet food industry, puffed food industry, feed industry, candy industry, dried and fresh fruit industry, cosmetics industry, health food industry, grain finishing processing industry, metallurgical manufacturing industry, Chemical and pharmaceutical industry, hardware and electrical materials industry, military industry and so on.
Lift material of Z type bucket hoist
Food industry: biscuits, gummies, marshmallows, small steamed buns, pancakes, chicken essence, potato chips, rice noodles, dumplings, peanuts, melon seeds, pistachios, rice, etc.
Chemical industry: plastic granules, activated carbon, preservatives, additives, fertilizers, etc.
Pharmaceutical industry: capsules, tablets, pills, etc.
Hardware industry: screws, nuts, metal fittings, etc.

Use And Maintenance Matters
1. The machine should have a fixed operator during the working process. The operator must have general technical knowledge and be familiar with the performance of the machine.
2. The selection of this machine (the characteristics of conveying materials, working conditions, conveying volume, etc.) should strictly abide by all the stipulations in the manual.
3. The user should formulate equipment maintenance and safety operation procedures for the machine. The operator should strictly abide by and do a good job in handover, and carefully check the working conditions of each component during the shift.
4. The feeding to the machine should be uniform and not too much, so as to avoid the lower part being blocked by the material.
5. When the machine is working, all inspection doors must be completely closed, and lighting equipment should be installed at the upper, lower and frequently opened inspection doors. If a fault occurs during the working process, the operation should be stopped immediately to eliminate the fault. When it has little effect on the operation, it should be recorded and eliminated when it is overhauled.
6. The operator should always check the working conditions of each part, but it is absolutely forbidden to clean and repair the running parts of the machine during operation.
7. The tensioning device assembled at the lower part should be adjusted appropriately to ensure that the chain has a considerable working tension. Operators should always pay attention to the working conditions of hoppers and chains, and individual hoppers should be removed and replaced if they are damaged.
8. The machine must be started under no-load, without feeding before stopping, and then stop after unloading.
9. In addition to maintaining normal lubrication and replacing individual damaged parts during the working process of the machine, the defects recorded in use must be removed during maintenance, the damaged parts must be replaced, and the lubricating oil must be replaced.
10. The user can specify the maintenance cycle according to the conditions of the machine.
11. After the hoist is used for a certain period (usually 15-20 days), the lower inspection door should be opened to clean up the accumulated material to avoid material accumulation.
Common Problems
1. The hopper belt slips.
Adjust the handwheel of the landline and tighten the hopper belt.
2. The bearing is dusty and poorly lubricated.
Clean the bearings and add new grease.
3. The transmission belt slips or falls off, or the transmission device fails.
Tighten the drive belt to eliminate the fault of the transmission device.
4. The hopper screw is loose or falls off, and the hopper moves or falls off. Stop for inspection, tighten the hopper screws, and adjust the hopper position.
Precautions
1. The granular Z-type bucket elevator is managed by a special person, and the power switch is regularly checked.
2. In order to improve the safety of use, the hoist needs to install a hoist limiter and a travel limiter. Let the pulley lift to the distance from the reel.
3. 300mm can make the hoist stop automatically, and can also carry out trial lifting.
4. The hoist should have a load sign, and the weight should not be overloaded when lifting and lowering.
5. After the hoist starts to send electricity, check the working conditions of the hoist limiter, travel limiter and interlock switch in order to see if they are normal.
6. Before lifting or landing, the car can be driven only after the bell rings.
7. The industrial pellet feeding conveyor is not allowed to carry people up and down.
8. After the work is completed, the hanging plate of the particle Z type bucket hoist should fall to the ground, then cut off the power supply, and close the upper and lower guardrail doors.
9. Always keep the surrounding environment of the particle Z type bucket hoist hygienic.
Lubricating Material, Cycle And Method For Bucket Elevator (Belt Bucket Elevator)
|
Name of lubricating part |
Lubricating material |
Lubrication Cycle |
Lubrication method |
|
Bearing |
Water Resistant Grease |
200 hours |
with a lubricator |
|
Backstop |
Water Resistant Grease |
50 hours |
with a lubricator |
|
Tension Bolt |
Water Resistant Grease |
500 hours |
smear |
|
Speed reducer |
According to the specification of the equipped reducer |
6 months |
pour |
|
Electric Motor |
Water Resistant Grease |
6 months |
pour |
Our Guarantees And Services
Pre-Sale Service:
- Guide customers to choose the appropriate equipment model.
- Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
- We can design and manufacture products according to the special needs of customers to meet the different needs of investors
On Sale Service:
- Strict inspection of products before leaving the factory
- Ships according to contract
After-sale Service:
- The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
- If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
- After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.
About Odifei Company

Zhengzhou Odifei Machinery Equipment Co., Ltd. has been focusing on conveying equipment for 17 years. Its main business is: spiral vibration vertical elevator, slat feeder, chain plate conveyor, slat conveyor, scraper conveyor, large angle belt conveyor, screw conveyor Conveyor, chain bucket conveyor, TD belt bucket elevator, TH ring chain bucket elevator, NE bucket elevator, NSE bucket elevator and other full range of bucket elevators. TD75 belt conveyor (or belt conveyor), mobile conveyor, belt conveyor with large inclination angle ribs; screw conveyor, shaftless screw conveyor; light, medium and heavy chain plate conveyor; chain bucket conveyor machine, SCD trough clinker conveyor; horizontal double shaft mixer; light, medium and heavy plate feeder; GZG motor vibration feeder; trommel screen, shaftless trommel screen;
In 2010, our company's R&D team entered the resource recycling industry, and successively developed domestic waste treatment scaly conveyors, domestic waste screening and sorting shaftless trommel screens, construction waste slat feeders, and electric arc furnace scaly scrap conveyors, which not only create It also creates objective social and environmental benefits, and is an indispensable part of the resource recycling industry chain.
Zhengzhou Odifei Machinery Equipment Co., Ltd. has continuously carried out technological innovation in the spirit of excellence, and has developed several practical new products. The product is advanced in design, fine in production, reliable in performance, has international advanced level, sells well at home and abroad, and aims to be the industry leader!
FAQ
Q: Bucket elevators are composed of some components
A: Hopper: fixed on the tape (or traction chain), there are three kinds
Deep bucket - suitable for loose materials;
Shallow bucket - materials with high viscosity;
Triangle bucket - heavy and lumpy materials
Shell: Built-in transmission and stopper.
Body: The thin steel plate is welded into a square shell, and the installation is deviated.
Bottom: Install tensioning device.
Q: There are several types of bucket elevators
A: 1. According to the layout form: it can be divided into vertical type and inclined type
2. According to different discharge methods: it can be divided into centrifugal, gravity and hybrid.
3. According to different charging methods: it can be divided into excavation type and injection type.
4. According to the structure of the hopper: it can be divided into shallow bucket, deep bucket and triangular bucket.
5. According to different traction components: it can be divided into tape and steel chain.
Q: What is the working principle of bucket elevator
A: The conveying working principle of the bucket elevator is as follows: the hopper scoops up the material from the storage below, lifts it to the top with the conveyor belt or chain, turns down after bypassing the top wheel, and the bucket elevator dumps the material into the accepted in the slot. The drive belt of the belt-driven bucket elevator generally adopts a rubber belt, which is installed on the lower or upper driving drum and the upper and lower redirecting drums. The chain-driven bucket elevator is generally equipped with two parallel transmission chains, with a pair of transmission sprockets on the top or bottom, and a pair of redirecting sprockets on the bottom or top. Bucket elevators are generally equipped with casings to prevent dust from flying in the bucket elevators.
Q: What are the advantages and disadvantages of bucket elevators?
A: Advantages:
1. The structure is simple, the lateral size is small, and the floor space is small.
2. The lifting height is large, the conveying capacity is good, the body is fully enclosed, and the environmental pollution is small.
3. Low power consumption.
Shortcoming:
1. It is easy to block when overloaded, and the hopper is easy to wear.
2. It is only suitable for conveying powder, granular and small and medium-sized bulk cargo, such as grain, coal, sand, etc.
3. The goods cannot be transported in the horizontal direction.
Q: Are you a factory or a trading company? When building a Z type bucket hoist, What other materials are bucket elevators suitable for?
A: We are a factory, established in 2007, specializing in the manufacture of vertical vibration hoists, vertical vibration elevator, bucket elevators, belt conveyors, scale conveyors, screw conveyors, etc. Bucket elevator can be used in chemical industry, ceramic industry, food industry, metallurgical industry, etc..
Q: How about spare parts?
A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.
Q: Will you test the Z type bucket hoist before delivery?
A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

Procurement Process

Z-Type Bucket Elevator (C-Type Elevator) Users Can Choose The Configuration:
Chassis: stainless steel chassis/carbon steel spraying chassis
Hopper: food grade ABS hopper/stainless steel hopper/carbon steel hopper
Chain: alloy steel chain/stainless steel chain
Sprocket: Alloy Steel Sprocket/Stainless Steel Sprocket
Drive: ordinary motor/explosion-proof motor/variable frequency motor
Control: Manual/Automatic (can be customized according to customer requirements)
Z-type bucket elevator is a new type of material conveying equipment that has been successfully developed by integrating advanced technology in the industry. Since the Z-type hoist was put on the market, it can quickly adapt to the needs of production, and many sets of products have been successfully used in environmental engineering machinery, metallurgy, chemical industry, fertilizer and other industries.
Selection Tips
1. The shape of the material: whether the material is powder or granular or small block.
2. Physical properties of the material: whether the material has adsorption or viscosity, and whether it contains water.
3. Proportion of materials: Generally, the parameters of bucket elevator are designed and calculated for materials with a bulk specific gravity below 1.6. If the specific gravity of materials is too large, the traction force and the tensile strength of the transmission part need to be calculated.
4. The delivery volume per unit time.
If you are interesting in Z type bucket hoist, please feel free contact us in 24 hours!
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