Continuous Pyrolysis Equipment

 

The production capacity of the full continuous pyrolysis plant of Odifei company is 10-50t/d. The equipment is controlled by PLC, safe and environmentally friendly, and can operate continuously for 24 hours without shutdown. The equipment shall be shut down every month for daily maintenance. The raw materials that can be treated include: waste tire / plastic / rubber, sludge, domestic garbage, medical waste, etc.

 

Odifei Continuous Pyrolysis Plant with Stable Reactor

 

 

1. Continuous operation, stop once a month for routine maintenance.

2. The non-condensable gas can be used as fuel to heat the cracking furnace, saving the operating cost.

3. PLC control, convenient management, low labor intensity of workers.

4. Stable and safe, equipped with multiple protections such as alarm devices and safety devices.

 

 

Item	Details
Model	ODFLY-20
Daily Capacity	20T
Working Method	Fully Continuous
Raw Materials	Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size	D1.4*L11m
Pattern	Horizontal & Rotary
Heating Materials	Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power	70kw/h
Floor Area (L*W*H)	45*15*6m
Operating Pressure	Normal Pressure
Cooling Method	Water Cooling
Life span	5-8 Years

 

 

1. Pre-treatment

Before entering the continuous pyrolysis plant, the waste needs to be pretreated. For example, scrap tires need to remove the steel wire first, and then crush them. After crushing, the particle size of the rubber powder is less than 5mm; the tire crusher crushes the tire into 30-50mm fragments. If the raw material is plastic, if the water content of the plastic is too high, it needs to be dried or dried first, remove the bricks, glass, or other large hard objects in the plastic, and then crush the plastic. The specific conditions are pretreated according to the characteristics of the raw materials.

 

2. Feeding raw materials

The raw materials (which have been pretreated) are continuously transported to the reactor through the conveyor. The speed of conveying materials can be adjusted. Before feeding for the first time, check the tightness of the equipment.

 

3. Pyrolysis

Coal, charcoal, gas, diesel and other materials can be used to heat the pyrolysis reactor. Take tires as an example. When the temperature of the reactor reaches 160 degrees, oil gas begin to be produced, and the oil gas enter the gas distributor through the pipeline. According to the characteristics of raw materials, PLC control adjusts the rotation speed of the reactor.

 

4. Condensing

Using box cooling, this cooling method has the following advantages:

* Long cooling distance

* "S" type cooling, more cooling

* The pipe diameter is 219, 133, 108, which is easier to clean and maintain

 

5. Waste gas recovery

The gas that cannot be liquefied will return to the combustion system through a safety water seal. In general, the purchased fuel is used in the first 3 hours of starting up, and then the reactor is heated with its own non-condensable gas. Continuous cracking equipment saves fuel and reduces operating costs.

 

6. Discharge

The steel wire is removed before crushing, and the pyrolyzed carbon black is automatically discharged for the carbon black tank.

 

 

 

Tyre oil	Tyre pyrolysis oil can be widely used as fuel oil in steelmaking plants, glass plants, boiler plants, ceramics, electric power or chemical industries. It can also be refined into diesel through tire refining equipment.
Carbon black	Carbon black can be used in coal washing plants, clay building bricks, or as rubber filler after deep processing.
Steel wire (only for tyres)	The steel wire can be directly sold or recycled to produce new steel products.
combustible gas	it can be used as fuel to heat the reactor after circulating.

 

 

Pre-Sale Service:

• Guide customers to choose the appropriate equipment model.
• Send engineering and technical personnel to the production site in time to plan the site for customers, design reasonable processes and solutions.
• We can design and manufacture products according to the special needs of customers to meet the different needs of investors

 

On sale service:

• Strict inspection of products before leaving the factory
• Ships according to contract

 

After-sale service:

• The main warranty period of the equipment sold by our company is one year (except for the failure or damage caused by human factors, fuel factors or irresistible natural phenomena, and vulnerable parts are not covered by the warranty: fuel injectors, pump heads, photosensitive eyes, etc.).
• If the equipment failure is caused by human factors, the cost will be charged according to the factory price.
• After receiving the warranty notice, reply within 2 hours. 24 hours technical guidance to solve problems.

 

 

 

Zhengzhou Odifei Machinery Equipment Co.Ltd id founded in 2004, which is a specialized enterprise dedicated to R & D and production of the tire recycling plant, waste tyre pyrolysis machine, continuous pyrolysis plant, distillation plant, waste engine oil refining plant, tire crusher, plastic crusher, tire cutter machine, rubber powder plant, tyre shredder machine, plastic shredder, diesel burner, heavy oil burner, Bucket elevator, vertical vibrating feeder, belt conveyor, scraper conveyor, screw conveyor, chain conveyor, etc.. our company by eputation first, service first, customer first is an objective and take integrity as life. All for customer's satisfaction efforts, all for the company's long term healthy development efforts. We solemnly promise that we will develop us with good quality and credible after sale service! We sincerely welcome you to our company and give us suggestions and directions!!!

 

 

Q: Are you a factory or a trading company? When we build a continuous pyrolysis plant, can we use it to process other materials?

A: We are a factory, established in 2007, specializing in the manufacture of continuous pyrolysis plant. Yes, in addition to processing waste tires, the continuous pyrolysis plant can also process waste plastics, household waste, medical waste, sludge, etc.

 

Q: Do waste tires need to be shredded with this continuous pyrolysis plant ?

Answer: Yes, the waste tires need to be broken into rubber pellets, and the steel wires inside the waste tires should be removed. The batch waste tire refining equipment does not need to be broken when pyrolyzing waste tires, and the whole tire can be directly cracked.

 

Q: How to choose a suitable pyrolysis plant ?

A: According to the characteristics of the material, choose batch pyrolysis equipment, semi-continuous pyrolysis equipment or continuous pyrolysis plant. Please contact our customer service for details. thanks

 

Q: How about the machine installation?

A: We provide technical personnel to the customer site to guide the installation of waste tyre pyrolysis machine, commissioning and operation, and provide technical training to workers.

 

Q: How about spare parts?

A: We always provide spare parts at cost price and give you a list of spare parts when you buy the machine.

 

Q: Will you test the machine before delivery?

A: Yes, we will test each machine and production line before delivery, and send the working video to you. You can also check with us before delivery.

 

 

 

If you are interesting in continuous pyrolysis plant, please feel free contact us in 24 hours!

Welcome you visiting our factory!!!

 

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